Baler Guide Device Non-Rotatable Roller Mount
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing baling press guide devices suffer from clogging due to the accumulation of crop residues and contaminants, which disrupts the operation by requiring additional storage means below the roller or carrier, leading to inefficiencies and downtime.
Innovation Solution
A baling press guide device with a guide means non-rotatably mounted on a common axis with a roller, eliminating the need for additional storage, and incorporating a scraper roller to prevent material accumulation, designed with a polygonal cross-section and adjustable shoulder pieces for stability and positioning.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a guide element is mounted on a support below the baling element, then the baling element can be positioned and kept in contact with the roller, but crop residues and contaminants accumulate on the support causing blockage and operational interruption
Solution Approach 1:
The guide element is extracted from the support structure and directly integrated onto the roller surface. This removes the support component that previously accumulated material, eliminating the clogging problem while maintaining the guide element's positioning function.
Solution Approach 2:
The guide element and roller are merged into a single integrated component. The guide element is mounted directly on the roller surface, combining the positioning function with the roller's rotational function, thereby eliminating the separate support structure that caused material accumulation.
2Ease of operation
If additional support elements are added below the roller to mount the guide element, then the guide element can be positioned, but the device complexity increases and more surfaces are available for material accumulation
Solution Approach 1:
The guide element is merged with the roller by mounting it directly on the roller surface. This integration eliminates the need for separate support elements, reducing device complexity while maintaining the guide element's positioning capability.
Solution Approach 2:
The roller serves dual functions: it rotates to drive the baling element and simultaneously provides the mounting surface for the guide element. This multi-functionality eliminates the need for dedicated support structures, simplifying the overall device.
Data Source
Figure 1
Figure 2~5
Figure 3~4
AI summary
A baling element guide device (64) is proposed for a baler (10) comprising at least one continuous baling element (34) with at least two baling element segments (34a, b), and having at least one guide element (88, 90) arranged at least partially between the baling element segments (34a, b), wherein the guide element (90) is mounted non-rotatably on a common axis (96) with the roller (54). Furthermore, a baler (10), in particular an agricultural baler for forming round cylindrical bales, is proposed, comprising a housing (12) and at least one continuous baling element (34) arranged in the housing (12) with at least two baling element segments (34a, b), which includes a baling element guide device (64).