Baler RFID Tagging for Accurate Bale Property Tracking

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Solution Overview

Problem

Existing agricultural baler implements lack effective systems for identifying and tracking characteristics of bales, such as weight, moisture content, and location, which are crucial for accurate communication to end users.

Innovation Solution

A baler implement equipped with a bale identification system that includes a tag installer to affix RFID tags to bales, a reader to interrogate these tags, and a controller to manage data collection and communication, enabling precise identification and tracking of bale properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If a bale identification system with tag installer, reader, and controller is added to the baler implement, then the ability to identify and track bale characteristics is improved, but the device complexity increases

Engineering Contradiction:
Improvebale characteristics trackingVSAvoidsystem structure
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The baler implement is equipped with a multi-functional identification system that combines tag installer, reader, and controller into an integrated unit. This system serves multiple purposes: identifying bales, tracking characteristics (weight, moisture content, location), and communicating data to end users, thereby reducing information loss while managing complexity through functional integration

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

RFID tags serve as intermediary elements between the bale and the tracking system. The tags are affixed to bales and contain identification data that the reader can interrogate, enabling indirect tracking of bale characteristics without requiring direct sensing of each property, thus simplifying the overall system architecture

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If RFID tags are affixed to each bale and interrogated by a reader, then the measurement precision of bale characteristics is improved, but the device complexity increases

Engineering Contradiction:
Improvebale characteristics dataVSAvoididentification system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces manual identification and tracking methods with automated RFID technology. The reader uses electromagnetic fields to interrogate tags on bales, eliminating the need for mechanical scanning or manual data collection, thereby improving measurement precision while the automation reduces operational complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The RFID tags on the bales passively provide identification data when interrogated by the reader. The tags contain pre-stored information that is automatically transmitted upon request, enabling the system to obtain precise bale characteristics data without requiring active sensing equipment for each property, thus improving measurement capability while maintaining system simplicity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and efficient tracking of bale characteristics, facilitating better communication and management of bale information to end users.

Implementation Method 1

In response to an electromagnetic interrogation signal emitted by the reader, the identification tag transmits identification data to the reader

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3987916B1Bale identification system and method
Publication Date: 2025.12.03 DEERE & CO
  • EP3987916B1 patent drawingFigure 1
  • EP3987916B1 patent drawingFigure 2
  • EP3987916B1 patent drawingFigure 3

AI summary

A baler implement a tag installer operable to attach an RFID identification tag to a bale. A reader is positioned to interrogate the identification tag for receiving data from the identification tag. The reader is operable to emit an interrogation signal for interrogating the identification tag in accordance with a pre-defined timing sequence. The reader emits the interrogation signal regardless of a position of the bale in the baling chamber or on the baler implement. As such, the interrogation signal is emitted based on the pre-defined timing sequence. The pre-defined timing sequence may include a repeated on/off interrogation sequence, or continuously scanning interrogation sequence.