Curved Ball-Guided VCM for Optical Element Tilt Control

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Solution Overview

Problem

Current voice coil motor (VCM) actuators in digital cameras, particularly those used in smartphone cameras, face limitations in creating angular motion for optical image stabilization and extended field of view, as they primarily support linear motion, necessitating the development of a rotational ball-guided VCM that can tilt or rotate optical elements effectively.

Innovation Solution

The implementation of a rotational ball-guided VCM actuator with a curved ball-guided mechanism, where a coil and a fixed magnet are coupled to create rotation or tilt movements of optical elements around defined axes, utilizing a ferromagnetic yoke to secure the mechanism and position sensors to measure angles, allowing for precise optical path adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a spring-guided rail is used to guide the optical element, then the motion direction is controlled, but the power consumption increases and reliability decreases during drops

Engineering Contradiction:
Improvereliability in dropsVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent removes the spring component from the guidance mechanism, extracting the elastic element that causes both power consumption and reliability issues. The spring-guided rail is replaced with a ball-guided rail that uses rigid mechanical constraints instead of elastic springs, eliminating the continuous spring force that the motor must counteract and improving drop reliability by removing the spring's vulnerability to compression and deformation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent substitutes the spring-based mechanical guidance system with a ball-based mechanical guidance system. The spring-guided rail uses elastic deformation to guide motion, while the ball-guided rail uses rigid geometric constraints with balls confined in grooves, replacing the elastic mechanical system with a rigid mechanical system that consumes less power and withstands drops better.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If a linear ball-guided rail is used, then power consumption is reduced and reliability is improved, but angular motion capability is lost

Engineering Contradiction:
Improveangular motion capabilityVSAvoidmotion path geometry
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The patent applies curvature to the ball-guided rail grooves, transforming the linear guidance path into an angular or rotational path. The grooves are shaped with specific curvatures that guide the balls along arc trajectories, enabling the optical element to perform angular motions such as tilting for optical image stabilization while maintaining the low power consumption and high reliability benefits of the ball-guided mechanism.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Adaptability or versatility

If a rotational mechanism is added to enable angular motion, then optical image stabilization is achieved, but device complexity increases

Engineering Contradiction:
Improveoptical function capabilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the ball-guided rail mechanism to serve multiple functions: it provides guidance constraints, enables rotational motion, and supports optical image stabilization capabilities. By making the guidance mechanism itself multi-functional rather than adding separate components, the patent achieves angular motion capability while minimizing the increase in device complexity. The same ball-guided structure that provides linear guidance also enables rotational motion when configured with appropriate groove curvatures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient optical image stabilization and extended field of view capabilities by allowing precise rotational movements of optical elements, reducing power consumption and improving reliability compared to traditional spring-guided VCMs, while maintaining compact dimensions suitable for digital camera modules.

Implementation Method 1

In VCM technology, a fixed (or permanent) magnet and a coil are used to create actuation force. The coil is positioned in the vicinity of the magnetic field of the fixed magnet. Upon driving current in the coil, a Lorentz force is created on the coil, an in return an equal counter-force is applied on the magnet.

Methodology Applied
Scientific EffectMagnetic force: Lorentz Force

Implementation Method 2

With a ball-guided rail, the optical element is bound to move in the desired direction by set of balls confined in a groove (also referred to as 'slit').

Methodology Applied
Scientific EffectMechanical constraint: Ball

Data Source

PatentUS11977210B2Rotational ball-guided voice coil motor
Publication Date: 2024.05.07 COREPHOTONICS
  • US11977210B2 patent drawing
  • US11977210B2 patent drawing
  • US11977210B2 patent drawing

AI summary

Actuators for rotating or tilting an optical element, for example an optical path folding element, comprising a voice coil motor (VCM) and a curved ball-guided mechanism operative to create a rotation or tilt movement of the optical element around a rotation axis upon actuation by the VCM. In some embodiments, an actuator includes two, first and second VCMs, and two curved ball-guided mechanisms operative to create rotation or tilt around respective first and second rotation axes.