Ball Joint Sealing Bellows Fastening with Spaced Retaining Ring

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Solution Overview

Problem

Existing methods for fastening sealing bellows to ball joints are prone to corrosion due to metal-to-metal contact, especially in humid environments, and can cause damage to the bellows with sharp edges from clamping rings.

Innovation Solution

A closed retaining ring is used that is spaced from the joint housing and acts radially on the sealing bellows, with a conical shape and outwardly bent end to avoid contact with the housing, ensuring a reliable and corrosion-resistant fastening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a closed retaining ring is plastically deformed to fasten the sealing bellows to the joint housing, then the fastening reliability is improved, but the proneness to corrosion increases due to metal-to-metal contact

Engineering Contradiction:
Improvefastening reliabilityVSAvoidcorrosion susceptibility
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a non-metallic intermediate element (sealing bellows or protective coating) between the retaining ring and joint housing to prevent direct metal-to-metal contact. This intermediary layer eliminates the corrosion pathway while preserving the mechanical fastening function, as the retaining ring deforms the intermediate layer rather than contacting the housing directly.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a sacrificial sealing bellows made of softer, non-metallic material that can be replaced if damaged. This disposable intermediate element protects the expensive metal retaining ring and joint housing from corrosion, accepting its own degradation as a protective measure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Ease of manufacture

If slotted clamping rings are used to fasten the sealing bellows, then the assembly process is simplified, but the sealing bellows may be damaged at the edges of the slots

Engineering Contradiction:
Improveassembly simplicityVSAvoidbellows damage
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent divides the clamping function into multiple discrete contact points around the circumference rather than using continuous slot edges. This segmentation distributes the clamping force and eliminates concentrated stress at slot edges, preventing bellows damage while maintaining assembly simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces sharp slot edges with curved or rounded contact surfaces on the clamping ring. This curvature distributes contact pressure over a larger area and eliminates stress concentration points that would otherwise cut or damage the bellows material during assembly.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Device complexity

If clamping rings are used with slots, then the device complexity is reduced, but the retaining force is not constant in circumferential direction

Engineering Contradiction:
Improvering structure simplicityVSAvoidretaining force uniformity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent applies different geometric properties to different parts of the clamping ring: the body remains simple and槽状 for ease of manufacture, while the contact surfaces are specifically engineered with curved profiles to distribute force uniformly. This local differentiation achieves both simplicity and force uniformity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent modifies the contact surface geometry parameters (curvature radius, contact angle) of the clamping ring to optimize force distribution. By adjusting these parameters, the ring maintains structural simplicity while achieving uniform retaining force through mathematical optimization of the contact profile.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a long-lasting, corrosion-resistant connection with reduced assembly complexity and no sharp edges to damage the bellows, enhancing the service life and reliability of the fastening.

Implementation Method 1

the sheet metal ring is supported by a surrounding ring shoulder of the joint housing and is plastically deformed. Due to its bulged cross-section, an inner diameter of the sheet metal ring decreases during the plastic deformation

Methodology Applied
Scientific EffectPlastic deformation: Plasticity

Implementation Method 2

a closed retaining ring is used which has a cross-section bulging radially inwards... an inner diameter of the sheet metal ring decreases during the plastic deformation so that the edge of the bellows is uniformly pressed against a seat of the bellows along the circumference

Methodology Applied
Scientific EffectRadial force application: Mechanical Force

Data Source

PatentUS10247229B2Ball joint and method of fastening a sealing bellows to a ball joint
Publication Date: 2019.04.02 THK RHYTHM AUTOMOTIVE GMBH
  • US10247229B2 patent drawing
  • US10247229B2 patent drawing
  • US10247229B2 patent drawing

AI summary

A method of fastening a sealing bellows to a ball joint as well as to a ball joint is shown comprising a joint housing, a ball stud pivotally received in the joint housing, and a sealing bellows which, related to a joint axis, comprises a first axial end of the bellows resting against the ball stud and a second axial end of the bellows fastened to the joint housing, the joint housing for fastening the sealing bellows comprising a seat of the bellows forming a radial stop as well as an axial stop for the second axial end of the bellows, and wherein a closed retaining ring is provided which is spaced from the joint housing and acts upon the sealing bellows in radial inward direction against the seat of the bellows.