Ball-Joint Lamp Structure for Adjustable Light Direction and Height

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Solution Overview

Problem

Existing lamps have limited light illumination areas that are difficult to adjust, requiring cumbersome movements and lack height adjustment, making them inconvenient for use in various settings.

Innovation Solution

A lamp design featuring a light source mounted on a ball and socket joint for easy directional adjustment and a height adjustable controller, allowing for flexible positioning and stability with a spring mechanism to secure the light source's angle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the light source is mounted on a fixed position, then the lamp structure is simple, but the light illumination area cannot be adjusted and user needs to move the entire lamp which is difficult and inconvenient

Engineering Contradiction:
Improveadjustment of light illumination areaVSAvoidlamp structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies a ball and socket joint mechanism that enables dynamic adjustment of the light source position and angle. The steering ball rotates within the first through hole, allowing the light illumination area to be adjusted by rotating the steering ball, while the spring provides restoring force to maintain stable positioning. This dynamic mechanism resolves the contradiction by enabling easy adjustment without moving the entire lamp.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the light source is mounted on a ball and socket joint for easy adjustment, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improveadjustment of light directionVSAvoidball and socket joint structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The ball and socket joint is segmented into functional components: the steering ball for rotation, the first through hole for guidance, and the spring for positioning. This segmentation allows each component to perform its specific function simply, resolving the contradiction by making the complex adjustment mechanism easier to manufacture and maintain while preserving ease of operation.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the controller is mounted outside the lamp, then the lamp structure is simple, but the height adjustment function is missing and operation becomes troublesome

Engineering Contradiction:
Improveheight adjustment capabilityVSAvoidcontroller structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The controller is merged with the lamp body by mounting it on the base, integrating the height adjustment function into the overall lamp structure. This allows the controller to adjust the height of the light source relative to the base, providing adaptability for different usage scenarios without requiring a completely separate control mechanism.

Inventive Principle:
Principle #5Merging (Combining)

4Stability of the object's composition

If the spring force is increased to improve positioning stability, then the stability is improved, but the ease of rotation deteriorates

Engineering Contradiction:
Improvepositioning stabilityVSAvoidrotation smoothness
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The spring parameters (force constant, pre-compression) are optimized to provide sufficient positioning stability while maintaining smooth rotation. The spring force is calibrated to hold the steering ball at the desired position without creating excessive friction, resolving the contradiction by finding the optimal parameter range that balances stability and ease of rotation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy one-handed adjustment of light direction and height, improving user convenience and stability, allowing the lamp to be used as both a floor lamp and desk lamp.

Implementation Method 1

a spring, the tray is slidably mounted in the first through hole, the spring is clamped between the positioning ring and the tray, the tray is clamped between the spring and the steering ball

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 2

to prevent the steering ball from rotating under the action of the gravity of the lamp

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 3

a diameter of the steering ball is greater than a width of the first opening, and a part of the steering ball is located in the first through hole, and a remaining part of the steering ball is protruded out the first through hole from the first opening

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11519590B2Lamp
Publication Date: 2022.12.06 GUANGZHOU ZHIFEI LIGHTING CO LTD
  • US11519590B2 patent drawing
  • US11519590B2 patent drawing
  • US11519590B2 patent drawing

AI summary

Disclosed is a lamp, including a base, a height adjustable controller, a steering gear, a light source, and a control assembly electrically connected to the light source. The steering gear includes a seat body, a positioning ring, a spring, a tray, a steering ball, and a steering tube connected to the steering ball and the light source, the seat body has a first through hole and a first opening communicated with the first through hole, the positioning ring and the tray are mounted in the first through hole, the spring is clamped between the positioning ring and the tray, the tray is clamped between the spring and the steering ball, a part of the steering ball is located in the first through hole, and a remaining part of the steering ball is protruded out the first through hole from the first opening and connected with the steering tube.