Ball Screw Nut Structure With Segmented Ball Return Path
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Solution Overview
Problem
The existing ball screw devices face limitations in weight reduction and design flexibility due to the constraints imposed by the size of the transmission member and the outer diameter of the screw groove, which restricts the reduction of the large-diameter portion and the design freedom of the nut.
Innovation Solution
A ball screw device design that incorporates a cylindrical nut with large-diameter and small-diameter portions, guide members, and a transmission member with a fitting portion that covers the guide members, allowing for a circulation passage for the balls and enabling weight reduction while increasing design freedom by regulating the displacement of the guide members and end deflectors.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If a ball returning member (pipe) is inserted in the through hole from one end of the nut to dispose the ball returning member between the two large-diameter portions, then the ball circulation is enabled, but the diameter of the large-diameter portion cannot be reduced due to the limitation of the outer diameter of the pipe
Solution Approach 1:
The ball returning member is divided into multiple segments: a first ball returning member extending from the first end of the nut, a second ball returning member extending from the second end of the nut, and a connection member joining these two segments. This segmentation allows each component to be independently sized and positioned, eliminating the constraint of a single continuous pipe that forced the large-diameter portion to maintain a minimum diameter. The connection member bridges the gap between segments, enabling ball circulation without requiring a through-hole that limits the large-diameter portion dimensions.
Solution Approach 2:
The ball return path is reconfigured from a linear through-hole arrangement to a three-dimensional structure using the connection member that extends outward from the nut's end face. This dimensional change allows the ball circulation path to exist outside the nut's main body, freeing the large-diameter portion from the constraint of accommodating a through-hole of sufficient diameter for pipe insertion.
2Weight of moving object
If the diameter of the large-diameter portion is reduced to reduce the weight of the nut, then the weight reduction is achieved, but the design freedom is limited due to the constraint from the transmission member size and screw groove outer diameter
Solution Approach 1:
By segmenting the ball returning member into separate components (first ball returning member, second ball returning member, and connection member), the design allows the large-diameter portion to be minimized for weight reduction while the ball return function is achieved through the external connection member structure. This segmentation decouples the weight-critical nut body from the ball return pathway, enabling independent optimization of each component.
Solution Approach 2:
The connection member is configured to receive and connect the first and second ball returning members, creating a nested arrangement where the ball return path is contained within the connection member structure rather than requiring a large through-hole in the nut. This nesting allows the nut's large-diameter portion to be minimized while still providing adequate space for ball circulation through the external connection member.
3Ease of operation
If guide members are positioned on the outer peripheral surface of the small-diameter portion, then the balls can be guided properly, but the guide members may disengage from the nut in the radial direction
Solution Approach 1:
The connection member serves as an intermediary structure that provides radial support to the guide members. By positioning the guide members on the outer peripheral surface of the small-diameter portion and using the connection member to bridge between the first and second ball returning members, the system creates a stable framework that prevents guide member disengagement while maintaining proper ball guidance function.
Solution Approach 2:
The connection member merges the functions of structural support and ball return pathway. It simultaneously provides radial support to prevent guide member disengagement and creates the circulation path for balls between the first and second ball returning members. This merging of functions eliminates the need for separate retention mechanisms while ensuring guide member reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design effectively reduces the weight of the ball screw device while enhancing its design flexibility, allowing for more efficient transmission of rotational forces and increased freedom in the design of the ball screw device.
Implementation Method 1
a plurality of balls which are positioned so as to be capable of rolling on the threaded portion
Data Source
AI summary
A ball screw device includes a screw shaft, a plurality of balls, a nut, a pair of guide members, and a transmission member. The nut has a pair of large-diameter portions and a small-diameter part between the two large-diameter portions. The two guide members are attachable to and detachable from an outer circumferential surface of the small-diameter portion in a radial direction and are located with a certain gap in the outer circumferential direction of the small-diameter portion. A fitting portion of the transmission member fits over the two large-diameter portions such that the fitting portion covers the two guide members while restricting radially outward displacements thereof. The fitting portion works with the small-diameter portion and the two guide members to define a circulation passage through which the balls are circulated. The transmission member is coupled to the nut.


