Ball and Socket Catheter Deployment for Tortuous Vessels

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Solution Overview

Problem

Current atherectomy catheters face challenges in accessing small, tortuous vascular regions and effectively removing atheromatous materials, particularly calcified plaque, in a controlled and precise manner.

Innovation Solution

A tissue-removing catheter with a ball and socket deployment mechanism, where a ball member is axially constrained and capable of pivoting relative to a socket member, allowing the cutting element to pivot and extend radially for precise cutting and collection of tissue within the vascular lumen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a rotatable cutting blade is used to remove atheromatous material, then tissue removal capability is improved, but the ability to access small and tortuous vascular regions deteriorates

Engineering Contradiction:
Improvetissue removal capabilityVSAvoidaccess to small and tortuous vascular regions
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The catheter is divided into distinct functional segments: a flexible catheter body for navigation, a deployable cutting element for tissue removal, and a ball-and-socket deployment mechanism for controlled positioning. This segmentation allows each component to be optimized independently, enabling the cutting element to be activated only when properly positioned in the target vessel segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cutting element transitions from a retracted state during navigation to an extended cutting position during tissue removal. The ball-and-socket mechanism enables dynamic deployment, allowing the cutting element to be extended radially outward only when needed, maintaining a compact profile during navigation through tortuous vessels while providing effective cutting capability at the target site.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the cutting element is extended radially for effective cutting, then tissue removal efficiency is improved, but control and precision during deployment deteriorates

Engineering Contradiction:
Improvetissue removal efficiencyVSAvoidcontrol and precision during deployment
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The ball-and-socket mechanism serves as an intermediary between the drive shaft and the cutting element. This intermediate mechanism translates axial movement of the drive shaft into controlled radial extension of the cutting element, providing mechanical advantage and precise control over the deployment process while maintaining the ability to extend the cutting element fully for effective tissue removal.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The ball-and-socket joint utilizes spherical geometry to enable controlled angular movement and radial extension of the cutting element. The spherical interface allows for smooth, controlled deployment while maintaining precise control over the cutting element's position and orientation, enabling both full extension for efficient cutting and controlled retraction for safety.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Adaptability or versatility

If the catheter is made flexible to access tortuous regions, then adaptability to vascular geometry is improved, but structural stability for precise cutting deteriorates

Engineering Contradiction:
Improveadaptability to vascular geometryVSAvoidstructural stability for precise cutting
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The catheter structure is segmented into a flexible catheter body for navigation and a stabilized cutting assembly for tissue removal. The flexible body allows navigation through tortuous vessels, while the cutting element with its ball-and-socket deployment mechanism provides structural stability when extended, ensuring precise cutting performance despite the flexibility of the catheter body.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the catheter have different mechanical properties: the catheter body is designed to be flexible for navigation, while the cutting element and its deployment mechanism are designed with higher structural stability. This local differentiation of mechanical properties allows the catheter to be flexible where needed for access while maintaining stability where needed for precise cutting.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10524827B2Tissue-removing catheter with ball and socket deployment mechanism
Publication Date: 2020.01.07 COVIDIEN LP
  • US10524827B2 patent drawing
  • US10524827B2 patent drawing
  • US10524827B2 patent drawing

AI summary

A deployment mechanism of a tissue-removing catheter includes a socket member received in a catheter body that is capable of moving longitudinally therein, and a ball member extending distally from the distal end portion of the cutting element and operatively connected to the socket member. The ball member is constrained axially relative to the socket member and is capable of pivoting relative to the socket member for allowing pivoting of the cutting element relative to the socket when the cutting element is moved from a retracted position to a cutting position.