Ballasted Flocculation for Wastewater Settling

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Solution Overview

Problem

Fixed film biological systems in wastewater treatment face challenges with the settlement of biological solids, requiring large settling areas and limiting the treatment rate, as conventional sedimentation processes are inefficient in separating these solids.

Innovation Solution

Implementing a ballasted flocculation system that adds a coagulant and ballast to the effluent from fixed film reactors, enhancing the settlement of solids and allowing for a smaller footprint treatment system by using existing clarifiers as ballasted flocculation clarifiers, potentially using magnetic ballast for improved separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If conventional sedimentation processes are used to separate biological solids, then the treatment system can operate, but the settling area required becomes excessively large and treatment rate is limited

Engineering Contradiction:
Improvesettling areaVSAvoidtreatment rate
Core Design Contradiction:
Area of stationary objectVSProductivity

Solution Approach 1:

The patent introduces ballast material as an intermediary substance that mediates between the biological solids and the settling process. The ballast attaches to biological solids to form heavier ballasted flocs that settle much more rapidly and efficiently, dramatically reducing the required settling area while maintaining high treatment rates. The ballast acts as a mediator that transforms the settling mechanism from conventional biological solids separation to enhanced ballasted floc separation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical parameters of the settling process by introducing ballast material with specific density and size characteristics. This modification alters the settling velocity and density distribution of the suspended solids, enabling rapid settling within a compact footprint. The parameter changes include increased particle density through ballast attachment and modified floc formation characteristics, which collectively reduce the required settling area.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If a ballasted flocculation system is implemented to enhance solid settlement, then the settling efficiency improves and footprint is reduced, but the system complexity increases

Engineering Contradiction:
Improvesettlement efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies multi-functionality by designing the ballasted flocculation system to perform multiple functions within a single integrated unit. The reactor simultaneously accomplishes biological treatment, floc formation, ballast attachment, and solid settlement separation. This universal design eliminates the need for separate treatment stages and reduces overall system complexity despite the advanced settling mechanism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the biological treatment process with the ballasted flocculation and settling processes into a single integrated reactor system. By combining these functions in one unit, the patent reduces the number of separate equipment components and simplifies the overall system architecture, offsetting the complexity introduced by the ballasted flocculation mechanism itself.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ballasted flocculation system effectively reduces the need for additional clarifiers, enhances the removal of dissolved and particulate solids, and allows for a compact treatment system design, improving treatment efficiency and reducing operational costs.

Implementation Method 1

a ballasted flocculation system that adds a coagulant and ballast to the effluent from fixed film reactors, enhancing the settlement of solids

Methodology Applied
Scientific EffectBallasted flocculation: Flocculation

Implementation Method 2

enhancing the settlement of solids and allowing for a smaller footprint treatment system

Methodology Applied
Scientific EffectSettling: Settling

Implementation Method 3

a ballasted flocculation system that adds a coagulant and ballast to the effluent from fixed film reactors

Methodology Applied
Scientific EffectCoagulation: Coagulation

Implementation Method 4

A clarifier is provided in the system that is fluidly connected to the ballasted effluent. The clarifier comprises a treated effluent outlet and a ballasted solids outlet and is configured to separate a treated effluent from a ballasted solids

Methodology Applied
Scientific EffectGravity separation: Gravitation

Data Source

PatentUS10919792B2Treatment using fixed film processes and ballasted settling
Publication Date: 2021.02.16 EVOQUA WATER TECHNOLOGIES LLC
  • US10919792B2 patent drawing
  • US10919792B2 patent drawing

AI summary

A system and method is provided for water and wastewater treatment. The system comprises a fixed film biological process and a ballasted flocculation process.