Ballistic Composition Tortuous Path Vehicle Integration
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Solution Overview
Problem
Current ballistic protection solutions for vehicles are costly, time-consuming, and inefficient due to weight and space constraints, requiring customized installations that are not feasible for Original Equipment Manufacturers (OEMs), and lack a cost-effective and process-efficient method for integration with various vehicle constructions.
Innovation Solution
A ballistic composition comprising a curable material, particulate, and fiber components that can be applied to vehicle components to form a tortuous path for projectiles, allowing for lightweight, adaptable, and efficient installation, meeting industry standards such as UL 752 and NIJ standards, and can be activated at temperatures compatible with the electrocoating process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional ballistic protection is installed on vehicles by aftermarket shops, then ballistic protection is achieved, but installation costs increase and installation time is extended
Solution Approach 1:
The ballistic protection system is divided into separate modular components (ballistic panels, inserts, or coatings) that can be pre-manufactured and then installed on vehicles, separating the manufacturing and installation processes to improve efficiency
Solution Approach 2:
Ballistic protection components are pre-manufactured, pre-tested, and prepared in advance before being installed on vehicles, allowing OEMs to integrate them into the vehicle assembly process without disrupting production timelines
2Reliability
If ballistic protection is added to vehicles, then protection level is improved, but vehicle weight increases
Solution Approach 1:
The patent employs advanced materials with improved strength-to-weight ratios and optimizes the thickness and density parameters of ballistic layers to achieve adequate protection with reduced weight compared to traditional ballistic materials
Solution Approach 2:
The ballistic protection system uses composite material structures combining multiple materials (such as aramid fibers, ultra-high-molecular-weight polyethylene, or ceramic particles) to achieve high ballistic performance with minimized weight
3Reliability
If ballistic protection is customized for each vehicle construction, then fit and protection are improved, but manufacturing complexity and cost increase
Solution Approach 1:
The patent designs universal ballistic protection components and standardized mounting systems that can be adapted to multiple vehicle types and constructions, reducing the need for completely customized solutions for each vehicle while maintaining effective protection
Solution Approach 2:
The ballistic protection system allows for localized customization of panel shapes, thicknesses, and material compositions in specific high-risk areas of vehicles, while using standardized components in other areas to balance protection needs with manufacturing efficiency
4Ease of manufacture
If ballistic protection materials are compatible with electrocoating process, then OEM installation is enabled, but material selection is limited
Solution Approach 1:
The patent modifies the chemical and physical parameters of ballistic protection materials (such as surface treatment, curing temperature ranges, or composition) to ensure compatibility with the electrocoating process while maintaining or enhancing ballistic performance
Solution Approach 2:
The system uses composite material structures where the ballistic layers are designed to be applied over or integrated with electrocoated surfaces, combining the corrosion protection benefits of electrocoating with the ballistic protection of specialized materials
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides a cost-effective, time-efficient, and adaptable ballistic protection system that can be integrated into vehicles without significant weight or space compromises, meeting stringent protection standards while allowing for multiple functional uses, such as structural reinforcement and noise damping.
Implementation Method 1
The ballistic composition may be provided in a flowable state, partially activated state, or activated state
Implementation Method 2
curable material, and a particulate component
Implementation Method 3
adapted to impose a tortuous path on a projectile
Implementation Method 4
particulate component adapted to impose a tortuous path on a projectile
Data Source
AI summary
A ballistic composition, ballistic assembly, and method for fabricating the ballistic assembly. The ballistic composition comprises a curable material, and a particulate component. The particulate component is adapted to impose a tortuous path on a projectile. The particulate component includes polymer, ceramic, metal, or any combination thereof.