Ballistic Shock Isolation Assembly for Stabilized Military Cameras

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Solution Overview

Problem

Military platforms face challenges in effectively isolating and dampening ballistic shock to optical instruments, leading to potential damage and operator disorientation due to existing mechanical apparatuses that fail to adequately absorb shock while maintaining operational functionality.

Innovation Solution

The proposed apparatus includes a plate with a dampening assembly that features a housing, a moveable shaft, a plunger, biasers, and a stabilizing assembly, which work together to absorb and dissipate ballistic forces, maintaining the optical instrument at a neutral position during and after a ballistic event, thereby reducing motion-induced sickness and maintaining operational stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mechanical apparatuses like rails and wound wire ropes are used to protect optical systems during ballistic shock, then shock resistance is improved, but the optical instrument sways and oscillates in dynamic environments causing motion sickness and disorientation

Engineering Contradiction:
Improveshock resistanceVSAvoidoperator stability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The dampening assembly is divided into separate functional components: a housing containing viscous damping material, a movable shaft for shock absorption, and a stabilizing assembly with ball detents for oscillation control. This segmentation allows each component to address specific problems independently - the shaft handles ballistic shock while the stabilizing assembly prevents sway during normal operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shaft acts as an intermediary element between the optical instrument and the platform. It provides a compliant mounting that absorbs ballistic shock through movement within the viscous damping material, while the stabilizing assembly intermediates to prevent excessive movement during dynamic operations, thus protecting the operator from motion sickness.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the optical instrument is loosely affixed between rail and wound wire rope for shock protection, then ballistic shock resistance is improved, but the ability to view distant objects is reduced due to instability

Engineering Contradiction:
Improveballistic shock resistanceVSAvoidviewing accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The shaft is designed to be movable within the housing, allowing dynamic adjustment during ballistic events. The shaft can shift position to absorb shock forces while the stabilizing assembly with ball detents in circumferential grooves maintains precise positioning during normal viewing operations, thus achieving both shock resistance and viewing accuracy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the degree of freedom of the optical instrument mounting based on operational conditions. During ballistic events, the shaft gains movement capability to absorb shock. During normal operations, the stabilizing assembly constrains the shaft to maintain precise positioning for accurate viewing of distant objects.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If traditional mechanical mounting is used to secure optical instruments, then structural simplicity is maintained, but damage to internal components occurs during ballistic events

Engineering Contradiction:
Improvemounting structure simplicityVSAvoidcomponent protection
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The housing is pre-filled with viscous damping material before the ballistic event occurs. This cushioning material is positioned in advance to absorb and dissipate shock forces during ballistic events, protecting internal components such as electronic circuit card assemblies and optics without requiring complex active protection systems.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The dampening assembly utilizes hydraulic damping principles by incorporating viscous damping material in the housing. The material provides fluid resistance to shaft movement, creating a dampening effect that protects internal components during ballistic shock while maintaining structural simplicity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively dampens ballistic shock, preventing damage to optical instruments and reducing operator disorientation by absorbing and dissipating ballistic forces, ensuring continued operational functionality and improved situational awareness during military operations.

Implementation Method 1

The housing is filled with a viscous damping material and has the shaft moveable inside of the housing

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Implementation Method 2

The stabilizing assembly includes a spring-loaded ball detent that maintains the shaft at a neutral position during non-ballistic events

Methodology Applied
Scientific EffectSpring-loaded mechanism: Spring

Implementation Method 3

The check valve assembly is adapted to control movement of the plate and the at least one optical device in response to a ballistic event

Methodology Applied
Scientific EffectCheck valve: Valve

Data Source

PatentUS11981267B2Methods for ballistic shock isolation of non hardened camera systems
Publication Date: 2024.05.14 BAE SYSTEMS INFORMATION ANDELECTRONIC SYSTEMS INTEGRATION INC
  • US11981267B2 patent drawing
  • US11981267B2 patent drawing
  • US11981267B2 patent drawing

AI summary

An apparatus for dampening at least one optical instrument on a military platform. The apparatus includes a plate adapted to hold at least one optical instrument. The apparatus also includes at least one dampening assembly having a first end operably engaged with the plate and an opposing second end operably engaged with a platform. The at least one dampening assembly is also adapted to reduce the movement of the plate and optical device from a ballistic event created by a ballistic device on the platform.