Modular Ballistic Wall Panels with Integrated Energy Absorption

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Solution Overview

Problem

Existing structural elements with honeycomb structures for protective structures are self-supporting during transport but do not provide enhanced protection after assembly, and require additional fillings like gravel or sand for improved protection.

Innovation Solution

The system comprises interconnectable structural elements with ballistic impact-proof wall panels and frames, using a form-fit, frictional, or clamping connection, allowing for detachable and replaceable panels with energy-absorbing materials and metallic plates for enhanced protection without additional fillings, enabling efficient maintenance and maximum impact protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a honeycomb structure is used to make structural elements self-supporting during transport, then the structural elements can be transported without additional support, but the honeycomb structure provides no or minimal beneficial effects after erection of the protective structure

Engineering Contradiction:
ImprovetransportabilityVSAvoidprotective function after assembly
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The protective structure is divided into modular structural elements that can be independently transported and assembled. Each element contains wall panels with energy-absorbing materials that function independently after assembly, eliminating the need for the honeycomb structure to provide post-assembly protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective function is extracted from the honeycomb structure and transferred to the wall panels themselves. The wall panels are designed with integrated energy-absorbing materials that provide ballistic and explosive protection independently, removing the dependency on the honeycomb structure for post-assembly protection.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If additional gravel filling or sand filling is used to improve protection level, then the protective structure achieves higher protection levels, but the system becomes more complex and requires additional actions after assembly

Engineering Contradiction:
Improveprotection levelVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective function is merged into the wall panels themselves through integration of energy-absorbing materials. This combines the structural and protective functions into a single integrated component, eliminating the need for separate filling materials and reducing system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wall panels are constructed as composite structures combining rigid framing with energy-absorbing materials such as foam or other appropriate materials. This composite construction provides inherent protective capabilities without requiring additional fillings, simplifying the overall system.

Inventive Principle:
Principle #40Composite materials

3Reliability

If wall panels are individually attached to the frame, then the protective structure achieves maximum protection, but maintenance and replacement become difficult and time-consuming

Engineering Contradiction:
Improveprotection levelVSAvoidpanel replacement ease
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The connection system transitions from fixed individual attachments to a dynamic modular connection system. Panels are connected to the frame through standardized interfaces that allow for quick attachment and detachment, enabling easy maintenance while maintaining protection integrity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The wall panel system is segmented into modular units with standardized connection interfaces. This segmentation allows individual panels to be independently replaced without affecting the entire structure, significantly improving maintenance ease while preserving the protective function through the modular design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a lightweight, efficient, and easily maintainable protective structure with maximum impact and force protection, allowing for panel replacement and energy absorption, ensuring continuous high-level protection against ballistic and explosive threats without the need for additional fillings.

Implementation Method 1

The wall panels comprise a projectile trapping material, and/or a metallic plate to be attached to the frame. The trapping material fills a substantial space of the panel. This trapping material absorbs the energy of bullets and/or bomb or grenade attacks.

Methodology Applied
Scientific EffectEnergy absorption: Absorption (physical)

Implementation Method 2

The wall panels can be connected to each other and/or to the frame with a form fit and/or a frictional connection.

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

At least a portion of the wall panels and the frame can be connected by a male and female connection.

Methodology Applied
Scientific EffectMechanical fastening: Mechanical Fastener

Data Source

PatentEP3548679A1System comprising structural elements to be assembled into a protective structure
Publication Date: 2019.10.09 ING & TECHN HANDELSONDERNEMING AUTRON

AI summary

The invention relates to a system comprising structural elements to be assembled into a protective structure, wherein each structural element comprises a frame and a number of wall panels which are ballistic impact proof and/or provide force protection, wherein at least a portion of the wall panels is attached or is to be attached to the frame, wherein the panels are connected side by side on the frame without any space between the panels.