Balloon Constraint Delivery for Smooth Implant Deployment

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Solution Overview

Problem

Existing implantable medical devices face challenges in effective constraint and deployment due to limitations in length, geometry, tensile strength, and interaction with bioactive agents, leading to issues like snagging, drug displacement, and uneven deployment.

Innovation Solution

A scalable delivery system using an expandable sheath with a constraining member and differential mechanism to ensure smooth deployment, protecting devices from shear forces and maintaining bioactive coatings, accommodating various device configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fiber constraint is used to constrain the implantable device, then the device can be delivered through minimally invasive procedures, but the fibrous cover may not smoothly mount and/or deploy from certain device geometries (e.g., fibers may catch on barbs or other features)

Engineering Contradiction:
Improvesmooth deploymentVSAvoidcompatibility with device geometries
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent replaces the fibrous constraint with a smooth, flexible balloon catheter that can conform to various device geometries without catching on features like barbs. The balloon acts as a flexible shell that envelops the compressed device and can be inflated to deploy it smoothly regardless of the device's specific geometry.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

Instead of having the device penetrate through a fibrous constraint (as in prior art), the patent inverts the approach by having the constraint (balloon) envelop the device from the outside. This reversal allows the smooth external surface of the balloon to interface with the device, eliminating the problem of fibers catching on device features.

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of manufacture

If a funnel is used to load the device, then the device can be constrained, but pulling a drug coated device through the funnel runs a serious risk that bioactive agent may be removed or displaced

Engineering Contradiction:
Improvedevice loadingVSAvoidbioactive agent loss
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The patent applies the coating to the device before compression, and then immediately encapsulates the compressed device in the balloon catheter. This preliminary encapsulation protects the coating from damage during subsequent handling and deployment, preventing loss of the bioactive agent.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The balloon catheter serves as a protective cushion that envelops the device with its smooth interior surface. This cushioning layer prevents direct contact between the device coating and potentially damaging surfaces during loading and deployment, thereby protecting the bioactive coating from displacement or removal.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If the constraint tightly constrains the device, then adequate constraint is achieved, but deployment forces increase and accurate deployment becomes more difficult

Engineering Contradiction:
Improveconstraint adequacyVSAvoiddeployment force
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The balloon catheter transitions from a compressed state during delivery to an inflated state during deployment. This dynamic transformation allows the constraint to be tight during delivery (when the balloon is deflated and conforming to the device) and then smoothly release during deployment (when the balloon is inflated to push the device outward), reducing the force required for deployment.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4049632B1Implantable medical device constraint and deployment apparatus
Publication Date: 2025.09.17 WL GORE & ASSOC INC
  • EP4049632B1 patent drawingFigure 1
  • EP4049632B1 patent drawingFigure 2~6
  • EP4049632B1 patent drawingFigure 4~5

AI summary

An implantable medical device deployment system is disclosed that employs both a sheath element and a constraint member to protect implantable medical devices during delivery in a body while providing simple, accurate, and reliable device deployment. The delivery system is configured so that loading and deployment forces are not directly related to device diameter, length, or design, thus allowing a more universal delivery system across various delivered device configurations and product lines. The deployment system can provide numerous benefits, include better protection for drug-coated implantable devices.