Balloon folding design with concave side regions

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a need for improved folding and refolding characteristics of medical balloons equipped with atherotomes, which are used in angioplasty and stent delivery procedures, as existing methods do not adequately facilitate uniform folding and re-folding, especially in tortuous anatomies.

Innovation Solution

The medical balloon is designed with a body section, tapered sections, and waist sections, featuring concave side regions that curve towards the longitudinal axis, allowing for improved folding and refolding capabilities, and can be formed from homogeneous polymer materials to maintain structural integrity during inflation and deflation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the balloon wall thickness is reduced to achieve a low profile, then the outer diameter of the distal end portion is reduced, but the folding and refolding characteristics deteriorate

Engineering Contradiction:
Improveouter diameter of distal end portionVSAvoidfolding and refolding characteristics
Core Design Contradiction:
Length of stationary objectVSEase of operation

Solution Approach 1:

The balloon is divided into multiple longitudinal segments separated by transverse folds. These segments can independently fold and unfold, enabling the balloon to achieve a low profile while maintaining good folding and refolding characteristics. The segmentation allows each portion to collapse uniformly without requiring excessive wall thickness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces transverse folds that create a multi-dimensional folding pattern. Instead of simple axial compression, the balloon folds in both longitudinal and transverse directions, creating a compact structure that maintains low profile while improving refolding characteristics through the additional dimensional freedom.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of moving object

If the balloon is folded to reduce cross sectional area, then the profile is reduced for delivery, but the refolding uniformity deteriorates

Engineering Contradiction:
Improvecross sectional areaVSAvoidrefolding uniformity
Core Design Contradiction:
Area of moving objectVSManufacturing precision

Solution Approach 1:

The balloon is segmented into multiple longitudinal sections by transverse folds, creating discrete folding units. This segmentation ensures uniform refolding by allowing each section to collapse independently and predictably, preventing uneven folding patterns that would occur in a continuous structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the balloon are designed with localized folding characteristics. The transverse folds create regions with different folding behaviors, allowing the balloon to achieve uniform overall folding while accommodating local variations in the vessel anatomy during delivery.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If atherotomes are integrated onto the balloon surface, then the cutting function is enhanced, but the folding complexity increases

Engineering Contradiction:
Improvecutting functionVSAvoidfolding complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The atherotomes are distributed across segmented portions of the balloon created by transverse folds. This segmentation allows the cutting elements to be organized in modular sections, reducing folding complexity while maintaining enhanced cutting function. Each segment with atherotomes can fold independently without creating excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The atherotomes are positioned asymmetrically on the balloon surface, concentrated in specific regions rather than uniformly distributed. This asymmetric arrangement enhances the cutting function in areas most needed during angioplasty procedures while simplifying the folding process by reducing the total number of elements that must be accommodated during collapse.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentEP1954340B1Balloon folding design
Publication Date: 2019.07.17 BOSTON SCI LTD
  • EP1954340B1 patent drawingFigure 1
  • EP1954340B1 patent drawingFigure 2
  • EP1954340B1 patent drawingFigure 3

AI summary

A medical balloon (10) having a body section (16) , a first tapered section (14) and a second tapered section (14) , waist sections (12) , and a longitudinal axis, the balloon having a static state and an expanded state, the balloon configured and formed such that in the static state at least the body section of the balloon has a plurality of concave side regions (15) extending between the first tapered section and the second tapered section, each concave side region curving toward the longitudinal axis of the balloon, and in the expanded state, the body section having a substantially cylindrical configuration .