Ball-and-Socket Wireless Power Transfer via Inductive Coupling

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Solution Overview

Problem

Current wireless power transfer technologies face inefficiencies in transferring power over a wide range of angles and movements, particularly in mechanical structures like ball-and-socket joints, where traditional methods like radiative power emission and near-field magnetic coupling are limited by directional constraints and mechanical stress on conductive wires.

Innovation Solution

The integration of capacitive and inductive coupling within ball-and-socket structures, utilizing conductive windings or plates that allow for bidirectional power flow and data transfer, enabling efficient power transmission across various angles and movements without the need for conductive wires, which can fail under repetitive stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If radiative power emission is used for wireless power transfer, then power can be transmitted over long distances, but energy transfer efficiency becomes very low due to omni-directional emission

Engineering Contradiction:
Improvetransmission distanceVSAvoidenergy transfer efficiency
Core Design Contradiction:
Length of stationary objectVSLoss of energy

Solution Approach 1:

The patent applies local quality by using directional beam forming and focused energy transmission through the ball-and-socket structure. The windings are positioned and oriented to concentrate electromagnetic energy in specific directions rather than omnidirectional emission, improving energy transfer efficiency while maintaining transmission distance capability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes the dynamic nature of the ball-and-socket joint to maintain optimal coupling between transmitter and receiver windings during movement. The structure allows continuous adjustment of orientation to preserve efficient power transfer across a wide range of angles, resolving the contradiction between distance and efficiency

Inventive Principle:
Principle #15Dynamics

2Reliability

If conductive wires are used in moving structures, then power can be transferred through mechanical connections, but wire failure occurs after repetitive bending and movement

Engineering Contradiction:
Improvewire durabilityVSAvoidrange of motion
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent replaces mechanical wire connections with electromagnetic field-based wireless power transfer. Conductive windings are embedded in the ball and ball-socket structures, eliminating the need for flexible cables that fail under repetitive stress, while maintaining full adaptability of motion through field coupling

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces electromagnetic fields as an intermediary between power source and load, replacing direct conductive connections. The ball-and-socket structure with embedded windings serves as the mediator that enables power transfer without physical wire contact, resolving the reliability-mobility contradiction

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If near-field magnetic coupling is used for wireless power transfer, then energy transfer efficiency is improved in short-range applications, but directional constraints limit movement flexibility

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidmovement flexibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent achieves universality by designing the ball-and-socket structure with embedded windings that can maintain efficient magnetic coupling across multiple orientations and angles. The system provides both high energy transfer efficiency and movement flexibility by accommodating various positions within the coupling field

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent applies dynamics by enabling the ball structure to rotate and move through a wide range of angles while maintaining optimal magnetic coupling. The dynamic adjustment of orientation allows the system to preserve high energy transfer efficiency throughout the full range of motion, resolving the contradiction between efficiency and flexibility

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution maintains high power transfer efficiency across a wide range of angles and movements, including rotation, and eliminates the risk of wire failure, making it suitable for applications like robotic arms and moving structures, with energy efficiency remaining above 87% even at 90° displacement.

Implementation Method 1

Wireless power can be transferred between the ball structure and the ball-socket structure through inductive coupling, magnetic resonance, and capacitive coupling

Methodology Applied
Scientific EffectInductive coupling: Electromagnetic Induction

Implementation Method 2

Non-radiative WPT relies on the near-field magnetic coupling of conductive loops and can be applied in short-range and mid-range contexts, when the transmission distance between the power source and the load is greater than the dimensions of the coil-resonators

Methodology Applied
Scientific EffectMagnetic resonance: Resonance

Implementation Method 3

In embodiments of the present invention that apply capacitive WPT, conductive plates can be used instead of windings

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Data Source

PatentUS11502543B2Ball and socket wireless power transfer systems
Publication Date: 2022.11.15 THE UNIVERSITY OF HONG KONG
  • US11502543B2 patent drawing
  • US11502543B2 patent drawing
  • US11502543B2 patent drawing

AI summary

Methods, apparatuses, and systems for wireless power transfer (WPT) in ball-and-socket type structures are provided. A ball and ball-socket structure can include conductive windings and conductive plates having a variety of shapes to optimize WPT over different angles as the ball moves or rotates within the ball-socket. One or both of capacitive coupling and inductive coupling can be incorporated.