Baluster Support Sleeve With Alignment Wings

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Solution Overview

Problem

Traditional methods for installing, removing, and replacing stairway balusters are labor-intensive and often damage surrounding surfaces, as they require adhesives, screws, or other fastening methods that are difficult to manage and messy.

Innovation Solution

A baluster support sleeve with a cylindrical body and square baluster recess, featuring alignment wings and a compressible material or retaining clip for secure fitting into ¾″ holes in stair treads, allowing for easy installation and removal without adhesives or screws, and a method involving the sleeve's alignment and driving into holes with the baluster's lower end secured within the sleeve.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional adhesives or screws are used to secure balusters, then the balusters are firmly fixed to the stair, but the installation becomes labor-intensive and may damage surrounding finished surfaces

Engineering Contradiction:
Improvesecuring strengthVSAvoidinstallation ease
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The invention divides the securing function into two separate components: the baluster support sleeve that interfaces with the stair hole, and the baluster itself. The sleeve acts as an independent securing mechanism that can be installed separately, eliminating the need for adhesives or screws and simplifying the installation process while maintaining firm fixation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The baluster support sleeve serves as an intermediary component between the baluster and the stair structure. Instead of directly attaching the baluster to the stair using adhesives or screws, the sleeve mediates this connection, providing a secure fit within the stair hole and eliminating the need for damaging fastening methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If adhesives are used to secure balusters, then the balusters are firmly fixed, but the surrounding finished surfaces may be damaged or create mess

Engineering Contradiction:
Improvesecuring strengthVSAvoidsurface damage
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The invention extracts the harmful adhesive substance from the securing process. Instead of using adhesives that can damage or mess up finished surfaces, the solution relies purely on the mechanical fit between the baluster support sleeve and the stair hole, combined with the friction fit between the baluster and sleeve, eliminating all harmful chemical substances from the installation process.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The baluster support sleeve acts as a disposable component that remains in the stair hole permanently, providing ongoing mechanical support. This eliminates the need for adhesives that would require cleanup or removal, as the sleeve itself becomes the permanent securing mechanism without creating mess or damage.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Strength

If traditional fastening methods are used, then the balusters are securely fixed, but the installation and removal process becomes difficult and time-consuming

Engineering Contradiction:
Improvesecuring strengthVSAvoidinstallation time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The invention creates a dynamic installation system where the baluster support sleeve can be easily inserted and removed from the stair hole, and the baluster can be quickly inserted and removed from the sleeve. This dynamic design allows for rapid installation and replacement without the time-consuming processes of applying adhesives or driving screws, while still providing secure fixation during use.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates quick and efficient installation, removal, and replacement of balusters with reduced labor and material costs, minimizing damage to finished surfaces and providing a secure, clean installation process.

Implementation Method 1

at least one of the interior walls of the baluster support sleeve may be made from a compressible material that is able to conform to a baluster inserted into the baluster recess to secure the baluster within the baluster recess

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS12104386B2System and method of baluster installation
Publication Date: 2024.10.01 TOWNSEND JARED
  • US12104386B2 patent drawing
  • US12104386B2 patent drawing
  • US12104386B2 patent drawing

AI summary

A baluster support sleeve for securing a baluster to a stair includes a body including an outer surface and an alignment wing extending from the outer surface. The alignment wing is designed to secure the baluster support sleeve within an installation hole defined in a stair. A baluster recess is defined through the body and interior walls surround the baluster recess. A lower end of a baluster may be received within the baluster recess. The baluster may be secured within the baluster recess and raised into position within a banister to form a handrail for a stairway.