Banknote Bundling Device Paper Tape Loop Forming Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current banknote bundling processes are inefficient due to unreliable loop-forming of paper tape, high labor intensity, and safety concerns, as they require manual operation and result in slow bundling speeds and frequent separation of banknotes.

Innovation Solution

A sheet-like medium stacking and bundling device with a paper tape loop-forming mechanism, heat and pressure bonding mechanism, and cutting-off mechanism, combined with a flattening mechanism, which automates the bundling process, reducing manual labor and improving bundling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual bundling operations are performed, then flexibility and adaptability are maintained, but labor intensity increases and bundling speed decreases

Engineering Contradiction:
Improvebundling speedVSAvoidlabor intensity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The bundling device automatically performs loop-forming, heat bonding, and cutting operations without requiring manual intervention. The system feeds paper tape, forms loops around banknote stacks, applies heat for bonding, and cuts the tape automatically, enabling the device to serve itself and eliminating the need for continuous manual operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical operations with an automated mechanical system. The manual actions of forming loops, applying heat, pressing, and cutting are substituted by a coordinated system of conveyance wheels, heating elements, pressing mechanisms, and cutting devices that operate automatically to bundle banknotes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If automated bundling is implemented, then productivity increases and labor intensity decreases, but loop-forming reliability deteriorates

Engineering Contradiction:
Improvebundling speedVSAvoidloop-forming reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces a guiding groove as an intermediary structure that channels and directs the paper tape during the loop-forming process. This groove ensures the tape follows the correct path, preventing misalignment and formation failures, thereby maintaining high reliability in automated loop-forming operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs heat bonding as a parameter change mechanism. By applying thermal energy to the paper tape at specific locations, the tape transitions from a flexible state to a bonded state, securing the loop formation reliably. This thermal parameter change ensures consistent and dependable loop formation without manual intervention.

Inventive Principle:
Principle #35Parameter changes

3Extent of automation

If the bundling process is manual, then adaptability to different conditions is maintained, but the workload and time consumption increase

Engineering Contradiction:
Improveautomation levelVSAvoiddevice structure
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent combines multiple bundling operations into a single integrated device. The loop-forming mechanism, heat bonding mechanism, pressing mechanism, and cutting mechanism are merged into one cohesive system that processes banknote stacks continuously, eliminating the need for separate manual operations and reducing overall device complexity despite the automated functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bundling device is designed with multi-functionality to handle various bundling tasks. The same device can process different stack sizes, form loops, apply heat bonding, press the bundles, and cut the tape, making it a universal solution that replaces multiple specialized manual tools and operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If manual counting and bundling are performed, then flexibility is maintained, but work efficiency decreases and safety risks increase

Engineering Contradiction:
Improvework efficiencyVSAvoidsafety risks
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the hazardous manual operations from the bundling process. By automating the tape feeding, loop-forming, heat bonding, pressing, and cutting operations, the system removes the worker's hands from proximity to moving parts and hot surfaces, eliminating the risk of finger injuries from tape entanglement or contact with heated components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The device performs all bundling operations autonomously without requiring worker intervention during the critical phases. The system feeds its own paper tape, forms loops, applies heat, presses bundles, and cuts tape automatically, making the device self-sufficient and eliminating safety risks associated with manual operation during these hazardous processes.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device ensures reliable loop-forming of paper tape, tight bundling, and flattening of banknotes, reducing labor intensity and improving work efficiency while enhancing security by automating the bundling process.

Implementation Method 1

heat and pressure bonding mechanism

Methodology Applied
Scientific EffectHeat: Heating

Implementation Method 2

pressure bonding

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

guiding member having elasticity and parallel to the bottom portion of the guiding groove

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2759481B1Sheet medium stacking and bundling device and self service equipment
Publication Date: 2016.12.28 GRG BANKING EQUIPMENT CO LTD
  • EP2759481B1 patent drawing
  • EP2759481B1 patent drawing
  • EP2759481B1 patent drawing

AI summary

A processing device of sheet mediums, in particular, a full-automatic stacking and bundling device of notes and the like. The bundling device mainly comprises a sheet medium stacking mechanism (900, 902), a bundling mechanism (999) and a pinching mechanism (904), the bundling mechanism mainly comprising a paper belt looping mechanism (400), a hot-pressing and bonding mechanism (200) and a paper belt cutting-off mechanism. The paper belt looping mechanism comprises a guide groove for guiding the paper belt; the head and the tail of the guide groove are connected to form a conveying loop; an opening (4032) of the guide groove faces an inner side of the conveying loop; a bottom part (4031) of the guide groove is provided with a paper-belt inserting port and at least one paper-belt conveying wheel; and an opening end of a side wall of the guide groove is provided with an elastic guide piece (408) parallel to the bottom part of the guide groove. The stacking and bundling device also comprises a pressing mechanism in bundling and a leveling mechanism after bundling. By means of the invention, the unreliability for forming the loop by the paper belts is effectively solved, the bundling effect is improved, and the notes are bundled tightly and level.