Bar-End Bicycle Gearshift Lever with Nested Pressure Areas

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Solution Overview

Problem

Bicycle gearshift actuation devices for speed races face challenges in maintaining aerodynamic efficiency and ease of use, as cyclists need to change hand positions significantly to operate controls, disrupting their aerodynamic stance and increasing effort during races.

Innovation Solution

The design of a control lever with multiple concave and flat pressure areas allows the cyclist to maintain an aerodynamic hand position while shifting gears, with thumb and index finger positions optimized to reduce movement and enhance control, featuring asymmetric mounting and tapered arm shapes for improved aerodynamics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional bar-end gearshift devices are used, then gearshifting can be actuated, but the cyclist must change hand position significantly, disrupting aerodynamic posture

Engineering Contradiction:
Improveease of gearshifting actuationVSAvoidaerodynamic efficiency
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The control lever is designed with nested pressure areas where the first upper pressure area is adjacent to and nested with the body, the third lower pressure area is nested between the body and second pressure area, allowing multiple finger positions to be accommodated within the compact lever structure, enabling gearshifting without hand position changes

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The control lever arm projects substantially tangentially to the upper part of the body in a direction perpendicular to the main axis, creating a lateral dimension for finger engagement that allows aerodynamic hand positioning while maintaining operational accessibility

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If hand position is changed to operate traditional gearshift devices, then gearshifting can be performed, but cyclist effort increases and cramping risk rises

Engineering Contradiction:
Improvegearshifting speedVSAvoidcyclist effort
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The control lever is pre-configured with multiple pressure areas (first upper, third lower, and second lower) positioned to accommodate thumb and index finger in aerodynamic positions before gearshifting begins, allowing immediate operation without preliminary hand repositioning movements that consume energy

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If control lever allows multiple finger positions, then aerodynamic posture is maintained, but device complexity increases

Engineering Contradiction:
Improveaerodynamic efficiencyVSAvoidcontrol lever structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The control lever arm is segmented into distinct pressure areas (first upper pressure area adjacent to body, third lower pressure area between body and second pressure area, and second lower pressure area) each serving specific finger engagement functions, allowing multiple aerodynamic positions within a single unified component rather than multiple separate controls

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9327794B2Control lever and actuation device of a bicycle gearshift of the bar-end type
Publication Date: 2016.05.03 CAMPAGNOLO SRL
  • US9327794B2 patent drawing
  • US9327794B2 patent drawing
  • US9327794B2 patent drawing

AI summary

The control lever (120) comprises a substantially cylindrical body (130) for mounting in the actuation device (100) and an arm (140), which projects with respect to the body (130) according to a main axis (A) substantially tangential to the upper part of the body (130) and is intended to face forwards in the direction of travel of the bicycle. The arm (140) comprises a first upper pressure area (141), concave and adjacent to the body (130), and a second lower pressure area (142), remote from the body (130).