Bar-Type Magnetoresistive Device Thermal Stability

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Solution Overview

Problem

Current integrated circuit manufacturing processes for magnetoresistive random access memory (MRAM) cells face challenges in achieving long data retention times and reliable operation due to thermal instability and the complexity of patterning masks required for pillar-type or column-type magnetic tunnel junctions.

Innovation Solution

The use of bar-type magnetic tunnel junctions with a larger free layer volume and a larger-area barrier layer, along with a single etch process to form the antiferromagnetic, free, and reference layers, reduces thermal instability and simplifies the manufacturing process by using the same patterning mask for all layers, thereby increasing data retention and reducing manufacturing complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If pillar-type or column-type magnetic tunnel junctions are used, then the device structure is compact, but thermal instability occurs leading to short data retention times

Engineering Contradiction:
Improvedevice compactnessVSAvoiddata retention time
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent transitions from a pillar-type magnetic tunnel junction with vertical magnetization to a bar-type structure with in-plane magnetization. This dimensional change in magnetization orientation allows for a larger free layer volume while maintaining thermal stability and extending data retention times, resolving the contradiction between device compactness and data retention reliability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If multiple patterning masks are used for different layers, then precise layer alignment is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvelayer alignment precisionVSAvoidpatterning mask complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines the patterning of the antiferromagnetic layer, free layer, and reference layer into a single patterning mask process. This merging of multiple patterning steps into one operation maintains precise layer alignment while significantly reducing manufacturing complexity and the number of processing steps required

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single patterning mask is used for all layers, then manufacturing complexity is reduced, but alignment precision may be compromised

Engineering Contradiction:
Improvepatterning mask complexityVSAvoidlayer alignment precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent successfully merges the patterning of multiple layers (antiferromagnetic, free, and reference layers) into a single patterning mask operation. The bar-type geometric configuration and in-plane magnetization approach inherently maintain alignment precision across layers, eliminating the need for multiple separate patterning steps while preserving manufacturing accuracy

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in longer data retention times and improved reliability of MRAM cells by enhancing thermal stability and simplifying the manufacturing process, leading to increased efficiency and cost-effectiveness in producing MRAM cells with extended data retention.

Implementation Method 1

Magnetoresistive random access memory (MRAM) is a type of data storage element in which information is stored based on the orientation of a magnetic field in a circuit element

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

a second ferromagnetic material to act as a free layer

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Implementation Method 3

Magnetoresistive random access memory (MRAM) is a type of data storage element

Methodology Applied
Scientific EffectMagnetoresistance: Magnetoresistance

Data Source

PatentUS20240389471A1Method of making bar-type magnetoresistive device
Publication Date: 2024.11.21 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240389471A1 patent drawing
  • US20240389471A1 patent drawing
  • US20240389471A1 patent drawing

AI summary

A method of making an integrated circuit includes depositing a first ferromagnetic material over a substrate. The method further includes setting a magnetic field orientation of the first ferromagnetic material. The method further includes depositing barrier material over the first ferromagnetic layer. The method further includes depositing a second ferromagnetic material over the barrier material. The method further includes depositing an antiferromagnetic material over the second ferromagnetic material. The method further includes etching the first ferromagnetic material, the barrier material, the second ferromagnetic material, and the antiferromagnetic material, wherein the etching comprises defining a sidewall of the antiferromagnetic material, and the antiferromagnetic material comprises a first surface in contact with the second ferromagnetic material, and the sidewall is perpendicular to the first surface.