Barbecue grills

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Solution Overview

Problem

Charcoal grills lack efficient ash removal and temperature control mechanisms, making them inconvenient for users and limiting their ability to achieve precise cooking conditions.

Innovation Solution

A kamado-style charcoal grill with a movable ash receptacle, a passage for a starter device, and a calibrated vent system that allows for controlled airflow, enabling easy ash disposal and precise temperature management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If charcoal grills use traditional fixed ash collection methods, then ash can be collected, but ash removal is inconvenient and time-consuming for users

Engineering Contradiction:
Improveash removal convenienceVSAvoidtime for ash disposal
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The ash collection system is segmented into a removable receptacle that can be separated from the main grill body. This allows the ash receptacle to be independently removed and disposed of without moving the entire grill, significantly improving ease of operation and reducing time loss for ash disposal

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ash receptacle is extracted as a separate, movable component from the fixed grill structure. The receptacle can be removed from the grill body through a defined passage, enabling users to dispose of ashes without disturbing the main grill setup, thus improving convenience and saving time

Inventive Principle:
Principle #2Taking out (Extraction)

2Manufacturing precision

If charcoal grills lack temperature control mechanisms, then the grill structure remains simple, but precise cooking conditions cannot be achieved

Engineering Contradiction:
Improvetemperature control precisionVSAvoidvent system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The vent system incorporates localized calibration markings at specific positions on the vent cover, allowing users to precisely control airflow and temperature at key locations. This provides temperature control precision without requiring complex mechanical systems, as the calibration is integrated into the simple rotary vent mechanism

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The vent system controls temperature by changing the airflow parameter through rotational positioning. The calibration markings indicate specific angular positions that correspond to different airflow rates, enabling precise temperature control through simple parameter adjustment rather than complex mechanical changes

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If charcoal grills use simple ignition methods, then the grill structure remains simple, but ignition efficiency and user convenience are reduced

Engineering Contradiction:
Improveignition convenienceVSAvoidstarter device structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

An electric starter device is introduced as an intermediary tool that passes through a defined passage in the grill body to ignite charcoal. This mediator device provides convenient ignition without requiring complex built-in heating elements, maintaining simplicity while improving ease of operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The grill facilitates convenient ash removal and allows for precise temperature control, enhancing the cooking experience by providing a more efficient and user-friendly charcoal grilling process.

Implementation Method 1

a vent system including at least one vent opening extending through a portion of the vessel, a vent cover movable with respect to the vent opening between a closed position and an open position, and at least one calibration associated with the vent cover between the closed position and the open position

Methodology Applied
Scientific EffectAirflow control: Convection

Implementation Method 2

a vessel configured to hold and burn charcoal for cooking food

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10299626B2Barbecue grills
Publication Date: 2019.05.28 PHASE 2 LLC
  • US10299626B2 patent drawing
  • US10299626B2 patent drawing
  • US10299626B2 patent drawing

AI summary

A charcoal grill includes a vessel configured to hold and burn charcoal for cooking food. The charcoal grill may include a receptacle moveable between a first position in which the receptacle is positioned for collecting ashes from charcoal burned in the vessel and a second position in which the receptacle is separated from the vessel for disposal of the collected ashes. Additionally, or alternatively, the vessel may define a passage extending from an exterior side of the vessel to an interior side of the vessel for permitting a starter device to be inserted into the passage for igniting charcoal within the vessel. Additionally, or alternatively, the charcoal grill may include a vent system including at least one vent opening extending through a portion of the vessel, a vent cover movable with respect to the vent opening between a closed position and an open position, and at least one calibration associated with the vent cover between the closed position and the open position.