Barcode Decoding Mode Switching for Damaged Data Matrix

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Solution Overview

Problem

Traditional barcode reading systems struggle to efficiently decode damaged barcodes, often resulting in failed decoding attempts or human error when manual input is required, and these systems can slow down due to indiscriminate scrutiny of each scanned element.

Innovation Solution

An imaging device with an imaging assembly and a decode module that can transition between operation modes based on detected damage to the barcode. The system detects parameter changes indicative of damage and switches to a second operation mode with extended timeout periods and specialized decoding techniques to analyze rows or columns of the damaged barcode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional systems decode every element of a barcode individually to gather as much information as possible, then the decoding accuracy for damaged barcodes improves, but the operation speed of the barcode reading system decreases

Engineering Contradiction:
Improvedecoding accuracyVSAvoidoperation speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts its decoding strategy based on the detected damage level. When damage is detected, it transitions from standard decoding to a specialized damaged barcode decoding mode that analyzes individual elements. This dynamic adaptation allows the system to maintain high operation speed for undamaged barcodes while achieving high decoding accuracy for damaged barcodes when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters based on the barcode condition. It uses a damage threshold parameter to determine whether to apply standard decoding or detailed element-by-element analysis. By changing the decoding depth parameter from shallow (standard) to deep (detailed analysis), the system achieves high accuracy for damaged barcodes without sacrificing overall operational speed.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If traditional systems use extended timeout periods and detailed analysis for damaged barcodes, then the decoding capability for damaged barcodes improves, but the computation time and resource usage increase

Engineering Contradiction:
Improvedecoding capabilityVSAvoidcomputation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system segments the decoding process into two distinct phases: a quick initial assessment phase that determines if damage is present, and a detailed analysis phase that is only activated when damage is detected. This segmentation allows the system to spend computation time selectively - most barcodes receive fast processing, while only damaged ones receive the resource-intensive detailed analysis with extended timeout periods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies partial action by performing detailed element-by-element analysis only on the portions of barcodes that are suspected to be damaged, rather than analyzing every barcode completely. This selective application of excessive action (detailed analysis) ensures high decoding capability for damaged barcodes while minimizing the overall computation time and resource usage across all scanning operations.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20250139394A1Balancing Decoding Performance and Speed Using One or More Parameters for Decoding Damaged Data Matrix Barcodes
Publication Date: 2025.05.01 ZEBRA TECHNOLOGIES CORP
  • US20250139394A1 patent drawing
  • US20250139394A1 patent drawing
  • US20250139394A1 patent drawing

AI summary

Imaging devices, systems, and methods for capturing image data for an object appearing in a field of view (FOV) are described herein. An example device includes: an imaging assembly; a decode module; and a computer-readable media storing machine readable instructions that cause the imaging device to: (i) detect an indication of a parameter change for a decode parameter associated with the imaging device, wherein the decode parameter is indicative of damage associated with the indicia; (ii) transition, responsive to detecting the indication of the parameter change, from a first operation mode to a second operation mode, wherein the decode module is configured to decode the indicia based at least on the damage associated with the indicia while operating in the second operation mode; (iii) receive, from the imaging assembly, image data of an indicia appearing in the FOV; and (iv) decode, at the decode module, the indicia.