Adaptive Barcode Scanner Illumination for Object Detection

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Solution Overview

Problem

Conventional barcode scanning systems face inefficiencies and user frustration due to excessive illumination causing eye irritation and inefficient object detection in varying light conditions, leading to increased scanning time and power consumption.

Innovation Solution

An adaptive illumination system that adjusts illumination intensity based on environmental conditions, switching between object detection and scanning modes to optimize power usage and reduce eye strain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the illumination source provides high intensity light during dormant mode to ensure object detection, then the object detection capability is improved, but eye irritation and energy consumption increase

Engineering Contradiction:
Improveobject detection capabilityVSAvoideye irritation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The illumination source dynamically adjusts its intensity based on the operational mode. During dormant mode, it operates at a first intensity level sufficient for object detection, while during scanning mode, it increases to a second higher intensity level for optimal barcode reading. This dynamic adjustment resolves the contradiction by providing adequate light for detection without excessive illumination during idle periods.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the illumination parameter (intensity level) based on the operational state. By implementing multiple discrete intensity levels (first level for dormant mode, second level for scanning mode), the system optimizes both object detection reliability and reduces eye irritation during dormant periods while maintaining scanning performance when needed.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the illumination source provides high intensity light during dormant mode to ensure object detection, then the object detection capability is improved, but energy consumption increases

Engineering Contradiction:
Improveobject detection capabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The illumination source dynamically adjusts its intensity based on the operational mode. During dormant mode, it operates at a first intensity level sufficient for object detection, while during scanning mode, it increases to a second higher intensity level for optimal barcode reading. This dynamic adjustment resolves the contradiction by providing adequate light for detection without excessive illumination during idle periods.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the illumination parameter (intensity level) based on the operational state. By implementing multiple discrete intensity levels (first level for dormant mode, second level for scanning mode), the system optimizes both object detection reliability and reduces eye irritation during dormant periods while maintaining scanning performance when needed.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If the illumination source provides low intensity light during dormant mode to reduce eye irritation and energy consumption, then energy efficiency is improved, but object detection efficiency decreases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidobject detection efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The system changes the illumination parameter (intensity level) based on the operational state. By implementing multiple discrete intensity levels (first level for dormant mode, second level for scanning mode), the system optimizes both object detection reliability and reduces eye irritation during dormant periods while maintaining scanning performance when needed.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system uses feedback from the imaging sensor to determine whether an object is present. When no object is detected during dormant mode, the system maintains the first illumination level. When an object is detected, it transitions to scanning mode with the second higher illumination level. This feedback mechanism ensures optimal energy usage while maintaining detection efficiency.

Inventive Principle:
Principle #23Feedback

4Reliability

If the illumination source provides high intensity light in low light conditions to ensure object detection, then detection reliability is improved, but eye irritation increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoideye irritation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The illumination source dynamically adjusts its intensity based on the operational mode. During dormant mode, it operates at a first intensity level sufficient for object detection, while during scanning mode, it increases to a second higher intensity level for optimal barcode reading. This dynamic adjustment resolves the contradiction by providing adequate light for detection without excessive illumination during idle periods.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances object detection efficiency, reduces eye irritation, and conserves energy by dynamically controlling illumination levels for effective barcode scanning across different ambient light conditions.

Implementation Method 1

an imaging sensor of the imager captures a first image frame data of the environment

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

the illumination source of the adaptive illumination system is prevented from illuminating an environment

Methodology Applied
Scientific EffectLight emission: Light

Data Source

PatentUS12469242B2End user selectable/variable object detect illumination
Publication Date: 2025.11.11 ZEBRA TECHNOLOGIES CORP
  • US12469242B2 patent drawing
  • US12469242B2 patent drawing
  • US12469242B2 patent drawing

AI summary

Systems and methods for calibrating an adaptive illumination system of an imager are presented. An example method includes causing the system to enter a calibration mode and providing a calibration illumination level from an illumination source to an environment. An imager captures one or more images of the environment. A processor determines, from the one or more images, a first illumination intensity to provide during an object detect mode operation of the system. The first illumination intensity has an illumination sufficient for detecting a presence of an object in the environment during the object detect mode. The processor stores the first illumination intensity in a memory, and configures the illumination source to provide illumination at the first illumination intensity while the adaptive illumination system is in the object detect mode, and (ii) provide illumination at a second illumination intensity while the adaptive illumination system is in a scanning mode.