Barcode Reader Off-Platter Detection Using Collimated Light

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Solution Overview

Problem

Barcode readers with weigh platters face issues with incorrect weight measurements due to products extending off the platter, leading to inaccurate pricing.

Innovation Solution

A barcode reader equipped with an off-platter detection assembly that uses a light emission assembly to emit a collimated light beam along the edges of the weigh platter and a light diffusing barrier, which appears illuminated when there is no object extending across the edge and unilluminated when there is, indicating correct or incorrect positioning for weighing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a weigh platter is used to measure produce weight, then weight measurement capability is provided, but measurement precision deteriorates when produce extends off the platter

Engineering Contradiction:
Improveweight measurement accuracyVSAvoidaccommodation of varied produce shapes and sizes
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

A light beam serves as an intermediary to detect the position of produce relative to the platter edges. The light beam interacts with the produce to provide information about its position without physically contacting or restricting it, enabling accurate detection of off-platter conditions while maintaining versatility for various produce shapes and sizes

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mechanical constraint of fixed platter boundaries is supplemented with an optical detection system. Instead of relying solely on physical containment, the patent uses light beams and sensors to detect produce position, replacing the need for mechanical restrictions that would limit produce placement flexibility

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If off-platter detection is added to prevent incorrect measurements, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveweight measurement accuracyVSAvoidstructure of barcode reader
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The light beam system serves multiple functions: it defines the measurement boundary, detects produce position, and provides visual feedback to the user. This multi-functionality reduces the need for separate components for each task, thereby minimizing the increase in device complexity while achieving precise off-platter detection

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses changes in light intensity or presence (analogous to color changes) to indicate off-platter conditions. The light beam's interaction with produce creates detectable changes in light transmission or reflection, providing a simple visual signal that enhances measurement precision without requiring complex detection mechanisms

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures accurate weight measurements by alerting users to objects extending beyond the platter edges, preventing incorrect pricing and enhancing measurement reliability.

Implementation Method 1

The light emission assembly has a light source and is configured to emit a collimated light beam along the first lateral edge of the weigh platter, above the surface

Methodology Applied
Scientific EffectLight: Light

Implementation Method 2

The light diffusing barrier is positioned in a path of the collimated light beam and is configured to diffuse the light beam such that the light diffusing barrier appears to be illuminated when contacted by the light beam

Methodology Applied
Scientific EffectLight diffusion: Scattering

Data Source

PatentUS12130170B2Barcode reader with off-platter detection
Publication Date: 2024.10.29 ZEBRA TECHNOLOGIES CORP
  • US12130170B2 patent drawing
  • US12130170B2 patent drawing
  • US12130170B2 patent drawing

AI summary

A barcode reader has a weigh platter and an off-platter detection assembly. The weigh platter is configured to measure a weight of an object and has a surface extending in a first transverse plane, a proximal edge, a first lateral edge extending non-parallel to the proximal edge, and a distal edge. The off-platter detection assembly includes a light emission assembly and a light detection assembly. The light emission assembly is configured to emit a collimated light beam along the first lateral edge, above the surface. The light diffusing barrier is positioned in a path of the collimated light beam and is configured to diffuse the light beam such that the light diffusing barrier appears to be illuminated when contacted by the light beam and appears not to be illuminated when not contacted by the light beam.