Barcode Recording Apparatus Dynamic Speed Control

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Solution Overview

Problem

Conventional printers face productivity losses when recording barcodes or two-dimensional codes at high grades due to restrictions on inkjet head driving frequency and sheet conveying speed, even if lower-grade barcodes can be read without issues, leading to unnecessary reductions in productivity.

Innovation Solution

A recording apparatus with a liquid ejection head, controller, and user-input settings for barcode or two-dimensional code grades, allowing the printer to adjust ejection speed and droplet volume based on user-defined settings to optimize grade and productivity by switching between high and low grade modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the inkjet head driving frequency is reduced to record high-grade barcodes, then the barcode grade is improved, but the productivity deteriorates

Engineering Contradiction:
Improvebarcode gradeVSAvoidproductivity
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent applies dynamics by making the inkjet head driving frequency adjustable rather than fixed. The controller dynamically changes the driving frequency based on the selected grade setting, allowing the system to adapt between high precision (low frequency) and high productivity (high frequency) modes as needed

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If the sheet conveying speed is reduced to record high-grade barcodes, then the barcode grade is improved, but the productivity deteriorates

Engineering Contradiction:
Improvebarcode gradeVSAvoidproductivity
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent applies dynamics by making the sheet conveying speed adjustable rather than fixed. The controller dynamically adjusts the conveying speed based on the selected grade setting, enabling the system to operate at lower speeds for high-grade recordings and higher speeds for lower-grade recordings that still meet readability requirements

Inventive Principle:
Principle #15Dynamics

3Productivity

If the ejection speed is adjusted to optimize productivity, then the productivity is improved, but the barcode grade deteriorates

Engineering Contradiction:
ImproveproductivityVSAvoidbarcode grade
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by adjusting the ejection speed parameter based on the selected grade setting. The controller modifies this physical parameter to match the desired output quality, allowing flexible optimization between productivity and barcode grade depending on the specific application requirements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables recording of barcodes or two-dimensional codes at desired grades while optimizing productivity by adjusting ejection speed and conveying speed according to user settings, preventing unnecessary productivity losses when lower-grade codes are sufficient.

Implementation Method 1

the nozzles to eject liquid to record a barcode or two-dimensional code on a recording medium

Methodology Applied
Scientific EffectLiquid ejection:

Data Source

PatentUS11745505B2Recording apparatus
Publication Date: 2023.09.05 BROTHER KOGYO KK
  • US11745505B2 patent drawing
  • US11745505B2 patent drawing
  • US11745505B2 patent drawing

AI summary

A recording apparatus includes a liquid ejection head having nozzles, a controller, and a signal input part through which a user inputs, to the controller, a setting signal indicating settings related to a grade of a barcode or two-dimensional code. The controller drives the liquid ejection head based on the setting signal input through the signal input part to cause the nozzles to eject liquid to record a barcode or two-dimensional code on a recording medium in the grade corresponding to the setting signal.