Barcode Scanner For Disposable Blood Circuit Authentication

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Solution Overview

Problem

The existing blood collection and processing methods are labor-intensive, time-consuming, and prone to human error, particularly in the post-collection processing of whole blood, where automation is limited.

Innovation Solution

The development of automated systems and methods for blood component processing, including the use of membrane separators and integrated container systems, along with barcode labeling and authentication technologies to enhance efficiency and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If automated systems are introduced for blood component processing, then productivity and accuracy improve, but device complexity increases

Engineering Contradiction:
Improveblood processing efficiencyVSAvoidautomation system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The automated blood processing system is divided into distinct functional modules: a durable processing device containing motors, controllers, and separation mechanisms, and a disposable fluid flow circuit containing tubing, containers, and filters. This segmentation allows the complex automated functions to be distributed across separate components that can be independently manufactured, validated, and replaced, resolving the contradiction between automation capability and system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The disposable fluid flow circuit acts as an intermediary between the donor's blood and the durable processing device. It pre-assembles the fluid pathway with integrated containers and filters, eliminating the need for complex manual connections during blood collection and processing. This intermediary component simplifies the overall system operation while maintaining high automation capability in the durable device.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If manual collection procedures are used, then device complexity remains low, but loss of time and productivity decrease

Engineering Contradiction:
Improvecollection system simplicityVSAvoidblood processing time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The disposable fluid flow circuit is pre-assembled with all necessary tubing, containers, and filters before use. The blood collection bag is pre-filled with anticoagulant, and the entire fluid pathway is prepared in advance. This preliminary preparation eliminates time-consuming manual assembly and setup during the actual blood collection and processing operation, significantly reducing loss of time while keeping the collection device itself simple.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If automated authentication systems are implemented, then reliability of blood component verification improves, but device complexity increases

Engineering Contradiction:
Improvecontainer authentication accuracyVSAvoidauthentication system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The authentication system replaces manual visual inspection of container labels and barcodes with an automated optical scanning system. The durable processing device includes a scanner that automatically reads identification markers on containers, and a controller that verifies container authenticity and tracks blood components. This substitution of mechanical/manual verification with automated optical and electronic systems significantly improves reliability while the modular design keeps the added complexity manageable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solutions automate the blood processing workflow, reducing human error and increasing efficiency in the separation and processing of blood components, while ensuring the authenticity and tracking of blood containers.

Implementation Method 1

scanning a barcode on a surface of the container with a barcode scanner

Methodology Applied
Scientific EffectOptical scanning: Reflection

Implementation Method 2

membrane separators, having an interior collection system, disposed within a stationary shell or housing... Plasma passes through the membrane

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 3

employ an automated blood component separator for such post-collection processing... have been found to provide excellent plasma filtration rates, due primarily to the unique flow patterns induced in the gap between the spinning membrane and the shell

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentUS20250099980A1Derivation Of Information From Component Of Disposable Processing Circuit
Publication Date: 2025.03.27 FENWAL INC
  • US20250099980A1 patent drawing
  • US20250099980A1 patent drawing
  • US20250099980A1 patent drawing

AI summary

A blood processing device includes a controller and a scanner coupled to the controller. The scanner is configured to scan a two-dimensional barcode associated with a component of a disposable processing circuit that is configured to be used in combination with the blood processing device. The scanner transmits a signal to the controller based on information derived from the two-dimensional barcode, with the controller determining information encoded into the two-dimensional barcode based on the signal received from the scanner.