Multi-Sensor Barcode Scanner Dummy Illumination Pulses for Flicker Reduction

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Solution Overview

Problem

Multi-sensor barcode scanners using global shutter sensors experience noticeable illumination flicker due to mismatched illumination pulses, particularly during transitions between imaging assemblies, leading to user annoyance and potential system faults.

Innovation Solution

Inserting dummy illumination pulses during transitions between sensor sequences to mitigate perceived illumination flicker.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a global shutter sensor is used with pulsed illumination to capture frames in multi-sensor barcode scanners, then image capture capability is improved, but illumination flicker becomes noticeable to users during transitions between imaging assemblies

Engineering Contradiction:
Improveimage capture capabilityVSAvoidillumination flicker
Core Design Contradiction:
Extent of automationVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary actions by inserting dummy illumination pulses during transitions between sensor sequences and imaging assemblies. These dummy pulses are inserted before actual frame capture to ensure continuous illumination, preventing the flicker effect that would otherwise occur during sequence transitions and restarts.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent maintains continuity of illumination by ensuring that dummy illumination pulses bridge the gaps between actual illumination pulses during transitions. This creates a continuous illumination sequence that eliminates perceived flicker while maintaining the pulsed illumination mode required for global shutter sensor operation.

Inventive Principle:
Principle #20Continuity of useful action

2Object-affected harmful factors

If illumination pulses are increased to maintain continuous lighting during transitions, then perceived flicker is reduced, but system delays are introduced

Engineering Contradiction:
Improveperceived flickerVSAvoidsystem delays
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The system applies partial action by inserting only the necessary dummy illumination pulses during transitions rather than continuously. The dummy pulses are inserted selectively during transition periods between sensor sequences, providing just enough additional illumination to prevent flicker without unnecessarily extending the overall scanning time or introducing excessive delays.

Inventive Principle:
Principle #16Partial or excessive action

3Object-affected harmful factors

If dummy illumination pulses are inserted during transitions between sensor sequences, then perceived flicker is reduced, but illumination circuitry complexity increases

Engineering Contradiction:
Improveperceived flickerVSAvoidillumination circuitry
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The illumination circuitry serves itself by using the existing pulsed illumination infrastructure to generate both actual and dummy illumination pulses. The system leverages the already-present illumination LEDs and control circuitry to insert dummy pulses during transitions, rather than requiring separate dedicated illumination sources or complex additional circuitry specifically for flicker reduction.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Maintains consistent illumination patterns, reducing user-perceived flicker and avoiding system delays or faults by ensuring continuous illumination.

Implementation Method 1

each of these assemblies is commonly configured to operate with a respective illumination source like an LED or LED array

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS12361240B2Method and system for reducing perceived illumination flicker in multi-sensor barcode scanners
Publication Date: 2025.07.15 ZEBRA TECHNOLOGIES CORP
  • US12361240B2 patent drawing
  • US12361240B2 patent drawing
  • US12361240B2 patent drawing

AI summary

The present disclosure describes methods and systems for reducing perceived flickering in multi-sensor barcode scanners. The proposed solution introduces a dummy illumination pulse during transitions between sensors or frames, mitigating noticeable flicker. The timing, duration, and spacing of the dummy pulse are calculated based on factors such as the next expected exposure, frame rate, and/or previous exposure. This solution can be applied to a variety of barcode scanners, including those with different sensors for near and far scanning or those using different LEDs for capturing frames. The system also potentially includes an illumination boost circuitry that recharges during the generation of the dummy illumination pulse, preventing system faults. The method offers an effective solution to illumination flicker in multi-sensor barcode scanners without causing unnecessary delays or system errors.