BaTiO3 Ceramic Dielectric with Grain Boundary Acceptor Doping

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Solution Overview

Problem

There is a need for ceramic electronic components with high dielectric constants and resistivity to meet the requirements of modern electronic devices for high performance, smaller size, and efficient operation.

Innovation Solution

A ceramic dielectric is developed comprising semiconductor grains with barium titanium oxide doped with rare earth elements and an insulative oxide with acceptor elements at the grain boundaries, which are uniformly distributed and processed through specific heat treatments to achieve high dielectric constants and resistivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If barium titanium oxide is doped with rare earth elements to increase dielectric constant, then dielectric constant is improved, but resistivity deteriorates due to increased conductivity from donor elements

Engineering Contradiction:
Improvedielectric constantVSAvoidresistivity
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent applies local quality by concentrating acceptor elements specifically at grain boundaries while maintaining donor elements within grain interiors. This spatial differentiation creates high resistivity at grain boundaries (blocking leakage paths) while preserving high dielectric constant within grains (through rare earth doping). The acceptor element concentration is localized to grain boundary regions, forming an insulating barrier that prevents the deterioration of overall resistivity despite the presence of conductive donor-doped grains.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite ceramic dielectric system combining two functional phases: (1) semiconductor grains with rare earth donor elements providing high dielectric constant, and (2) grain boundaries with acceptor elements providing high resistivity. This composite structure integrates materials with complementary properties, where the grain interior and grain boundary regions work synergistically to achieve both high dielectric constant and high resistivity that cannot be obtained with single-phase materials.

Inventive Principle:
Principle #40Composite materials

2Reliability

If acceptor elements are added to grain boundaries to increase resistivity, then resistivity is improved, but dielectric constant deteriorates due to reduced semiconductor character

Engineering Contradiction:
ImproveresistivityVSAvoiddielectric constant
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent applies local quality by restricting acceptor elements to grain boundary regions only, while keeping grain interiors rich in donor elements. This localized acceptor doping creates high resistivity specifically at grain boundaries (where leakage occurs) without reducing the dielectric constant within grains. The spatial separation ensures that the insulating grain boundaries do not diminish the polarizable grain interior volume.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the ceramic dielectric into distinct functional zones: semiconductor grain interiors (with donor elements for high dielectric constant) and insulating grain boundaries (with acceptor elements for high resistivity). This segmentation allows independent optimization of dielectric constant in grains and resistivity at boundaries, resolving the trade-off between these two properties.

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If ceramic component size is reduced to meet smaller device requirements, then device size is improved, but performance deteriorates due to reduced dielectric volume and increased boundary effects

Engineering Contradiction:
Improvecomponent sizeVSAvoidperformance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent uses composite material design to maintain high performance in miniaturized components. By creating grains with high dielectric constant (through rare earth doping) and insulating grain boundaries (through acceptor doping), the system achieves superior specific performance (performance per unit volume). The composite structure ensures that even as overall component size decreases, the high dielectric constant grains provide sufficient capacitance while insulating boundaries prevent leakage, maintaining reliability at small scales.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes material parameters (chemical composition and doping concentrations) to optimize performance for miniaturization. By adjusting rare earth donor concentration in grains and acceptor concentration at boundaries, the system achieves high dielectric constant and high resistivity simultaneously, enabling small components to maintain high performance. The parameter optimization allows scaling down while preserving the dielectric volume efficiency and boundary insulation effectiveness.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ceramic dielectric achieves a dielectric constant of greater than 6,000 and resistivity of greater than 1×10^10 ohm centimeters, enabling high-performance ceramic electronic components suitable for advanced electronic devices.

Implementation Method 1

the rare earth element may be a donor element that substitutes a portion of a barium site in the BaTiO3

Methodology Applied
Scientific EffectSubstitution doping: Dopants

Implementation Method 2

The semiconductor oxide may have a crystal structure, wherein the crystal structure includes an oxygen vacancy

Methodology Applied
Scientific EffectOxygen vacancy formation:

Implementation Method 3

an insulative oxide between adjacent semiconductor grains and including an acceptor element

Methodology Applied
Scientific EffectAcceptor doping: Dopants

Implementation Method 4

The insulative oxide may form a grain boundary located between adjacent semiconductor grains

Methodology Applied
Scientific EffectGrain boundary insulation: Grain Boundary Strengthening

Data Source

PatentUS10872725B2Ceramic dielectric, method of manufacturing the same, ceramic electronic component, and electronic device
Publication Date: 2020.12.22 SAMSUNG ELECTRONICS CO LTD
  • US10872725B2 patent drawing
  • US10872725B2 patent drawing
  • US10872725B2 patent drawing

AI summary

A ceramic dielectric includes a plurality of semi-conductive grains including a semiconductor oxide including barium (Ba), titanium (Ti), and a rare earth element. A ceramic dielectric also includes an insulative oxide located between adjacent semiconductor grains and an acceptor element including manganese (Mn), magnesium (Mg), aluminum (Al), iron (Fe), scandium (Sc), gallium (Ga), or a combination thereof, a method of manufacturing the ceramic dielectric, and a ceramic electronic component, and an electronic device including the ceramic dielectric.