Barrel Hinge Clip for Vertical Door Alignment
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing solutions for preventing unwanted movement of vertically mounted doors or panels after installation often require removal and re-shimming, which can damage the door or frame and necessitate additional cosmetic work, or the use of a panel stop or alternative hinges.
Innovation Solution
A barrel hinge clip system comprising a plate section and an annulus section that can be reversibly attached, along with a threaded locking nut and hollow screw, is used to arrest panel movement by engaging the barrel hinge pin and compressing the annuli to secure the panel in place.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If the door or panel is removed and the frame is re-shimmed to level the frame, then the door or panel can be restored to vertical orientation, but the door or panel may be damaged and additional cosmetic work (caulking and painting) is needed
Solution Approach 1:
The patent introduces an intermediary device (adjustable stop or shimming system) that acts as a mediator between the door and the frame, allowing vertical orientation adjustment without direct manipulation of the door or frame structure. This intermediary component absorbs the adjustment function, protecting the door and frame from damage while achieving proper alignment.
2Stability of the object's composition
If the door or panel is removed and the frame is re-shimmed to level the frame, then the door or panel can be restored to vertical orientation, but additional cosmetic work (caulking and painting) is needed
Solution Approach 1:
The adjustable stop serves as a non-invasive intermediary solution that corrects vertical orientation without disrupting the cosmetic finish of the frame and door. By providing adjustment capability through this separate component, the patent eliminates the need for time-consuming caulking and painting operations that would otherwise be required after frame re-shimming.
3Stability of the object's composition
If a door or panel stop is installed on the floor or an alternative hinge is used, then panel movement can be arrested, but the device complexity increases
Solution Approach 1:
The patent integrates multiple functions into a single component: the adjustable stop simultaneously provides movement limitation, vertical orientation adjustment, and stabilization capabilities. This multi-functional design eliminates the need for separate floor stops or alternative hinge systems, reducing overall device complexity while achieving comprehensive panel control.
Solution Approach 2:
The patent combines the adjustment mechanism and stop function into a unified assembly that works with the existing hinge system. By merging these functions rather than adding separate components, the solution arrests panel movement while minimizing increases in device complexity.
Data Source
AI summary
A panel barrel hinge clip comprising a plate section and an annulus section are described. An article comprising the clip is described. A method of arresting movement of a swinging panel mounted on frame with a barrel hinge is described.