Barrel Installation Tool Alignment and Torque Control

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Solution Overview

Problem

The existing methods for connecting a barrel to a firearm receiver often result in improper torque or alignment, leading to difficulties in removal and potential damage, as well as loosening over time, due to the lack of precise control over barrel nut tension and spacing.

Innovation Solution

A barrel installation tool with a head portion that removably engages with the barrel nut, a handle portion, and indicators for proper alignment and torque, along with barrel nut spacers to ensure accurate spacing and tension, facilitating the secure installation of the barrel onto the receiver.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the barrel nut is tightened to ensure proper alignment and secure connection, then the reliability of the barrel-receiver connection is improved, but the barrel nut may become difficult to remove and damage may occur to the nut, barrel, or receiver

Engineering Contradiction:
Improveconnection reliabilityVSAvoiddamage risk
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by providing a barrel installation tool with pre-marked rotation indicators that show the exact number of turns needed to achieve proper torque. This allows the user to tighten the barrel nut to the correct specification before installation, preventing both over-tightening (which causes damage) and under-tightening (which causes loosening). The tool enables precise control of the tightening process in advance, eliminating the need for trial-and-error adjustments.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If the barrel nut is tightened to ensure proper alignment, then the alignment precision is improved, but the complexity of the installation process increases due to the need for precise torque control

Engineering Contradiction:
Improvealignment precisionVSAvoidinstallation process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies self-service by designing a barrel installation tool that automatically provides alignment guidance through its built-in indicators and markings. The tool itself performs the function of measuring and indicating proper alignment and torque, eliminating the need for separate alignment tools or complex measurement procedures. The user simply follows the visual cues provided by the tool, making the precision alignment process self-guiding and reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a separate barrel nut is used to connect the barrel to the receiver, then the adaptability of the connection method is improved, but the ease of operation deteriorates due to the difficulty of achieving proper torque without specialized tools

Engineering Contradiction:
Improveconnection method adaptabilityVSAvoidtightening operation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent applies the intermediary principle by introducing a specialized barrel installation tool that mediates between the user and the barrel nut tightening process. This tool serves as an intermediary device that translates user effort into precise, controlled torque application through its mechanical design features including indicators, markings, and engagement mechanisms. The tool acts as a bridge that makes the complex task of achieving proper torque simple and straightforward for the user.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9857138B2Barrel installation tool
Publication Date: 2018.01.02 WHG PROPERTIES LLC
  • US9857138B2 patent drawing
  • US9857138B2 patent drawing
  • US9857138B2 patent drawing

AI summary

A barrel installation assembly is used for easily installing a barrel onto a receiver of a firearm with proper torque and alignment. The barrel installation assembly includes a barrel nut, barrel nut spacers, and a barrel installation tool. The barrel nut is configured to fasten the barrel to the receiver. The barrel nut spacers are configured to be interposed between the barrel nut and the receiver when the barrel is fastened thereto. The barrel installation tool includes a head portion configured to removably engage with the barrel nut, and a handle portion extending from the head portion.