Integrated Basal Engine Pump for Compact Basal-Bolus Delivery

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Solution Overview

Problem

Existing wearable fluid delivery devices for medicaments, particularly for type II diabetes, are complex, expensive, and difficult to make compact and efficient, often requiring separate drive systems for basal and bolus supplies, which increases device size and complexity.

Innovation Solution

A fluid delivery device utilizing a basal engine mechanism that integrates a sliding seal piston and a bolus mechanism, actuated by a hydraulic or electrochemical source, allowing for compact, single-use, disposable pumps with controlled basal and bolus delivery, using springs, compressed gases, or electrochemical devices for energy storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate drive systems are used for basal and bolus supplies, then functional capability is improved, but device complexity and size increase

Engineering Contradiction:
Improvefunctional capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the basal and bolus drive systems into a single integrated pump mechanism. The basal engine serves dual purposes by providing both continuous basal delivery and bolus delivery when actuated, eliminating the need for separate drive systems while maintaining full functional capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The basal engine is designed as a multi-functional component that can operate in different modes: continuous operation for basal delivery and intermittent operation for bolus delivery. This universal design allows a single mechanism to perform multiple functions that previously required separate specialized systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate drive systems are used for basal and bolus supplies, then functional capability is improved, but device size increases

Engineering Contradiction:
Improvefunctional capabilityVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

By merging the basal and bolus drive systems into a single pump mechanism, the overall device volume is reduced. The integrated design eliminates redundant components and allows for more compact arrangement of internal elements, directly addressing the size increase problem.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs a nested configuration where the bolus delivery mechanism is integrated within the basal engine structure. The single-use pump housing contains both functional elements in a compact, space-efficient arrangement, allowing one system to be nested within another to minimize total device size.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Measurement precision

If complex electronic pumps are used, then delivery control is improved, but cost and complexity increase

Engineering Contradiction:
Improvedelivery controlVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex electronic control systems with a mechanical pump mechanism that uses hydraulic principles and elastic energy storage. The basal engine utilizes a spring-loaded piston and hydraulic fluid to provide precise delivery control through purely mechanical means, eliminating the need for electronic components while maintaining accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The mechanical pump system is designed to be self-regulating through its hydraulic and elastic components. The spring mechanism automatically provides the necessary force and the hydraulic fluid naturally regulates flow, eliminating the need for external electronic control systems and reducing overall device complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables cost-effective, compact, and efficient delivery of medicaments, including insulin and other therapeutic agents, with controlled basal and bolus administration, suitable for both human and veterinary medicine, and applicable to clinical and biomedical research applications.

Implementation Method 1

the basal engine includes a reservoir containing a hydraulic fluid under pressure from a stored energy source

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Implementation Method 2

the viscosity of the hydraulic fluid and the geometry of the aperture

Methodology Applied
Scientific EffectViscosity: Viscometer

Implementation Method 3

the stored energy source includes one or more springs

Methodology Applied
Scientific EffectSpring energy storage: Spring

Implementation Method 4

the stored energy source includes a compressed gas

Methodology Applied
Scientific EffectCompressed gas: Gas Compressor

Implementation Method 5

the basal engine mechanism is an electrochemical device that expands in at least one dimension while being charged or discharged

Methodology Applied
Scientific EffectElectrochemical expansion: Electrochemiluminescence

Implementation Method 6

the sliding seal piston is in contact with the basal engine mechanism and the medicament

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20260014313A1Moving Basal Engine For A Fluid Delivery Device
Publication Date: 2026.01.15 MANNKIND CORP
  • US20260014313A1 patent drawing
  • US20260014313A1 patent drawing
  • US20260014313A1 patent drawing

AI summary

A fluid delivery device comprises a fluid reservoir for containing medicament. The fluid reservoir is sealed proximate one end with a sliding seal piston. A delivery path is configured to fluidly couple the fluid reservoir and a patient wearing the fluid delivery device. A basal engine mechanism is configured to directly or indirectly move the sliding seal piston in the fluid reservoir at a controlled basal rate. A bolus mechanism configured to move the basal engine relative to the fluid reservoir and directly or indirectly move the sliding seal piston in the fluid reservoir a discrete bolus amount at a time.