Composite Basalt Fabric Tent Liner Fire Protection

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Solution Overview

Problem

Conventional tent materials used by military personnel for large tents often release toxic gases and smoke when exposed to fire, melt, and can cause structural collapse due to air-filled support damage, failing to adequately protect the structure and its contents.

Innovation Solution

A composite tent liner composed of basalt fabric layers with a core, such as a basalt mat or reflective foil, which provides fire resistance without generating hazardous combustion products, and can be used to protect air-filled supports within a sleeve configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional tent materials are used to meet fire resistance ratings, then fire resistance is improved, but toxic gases and smoke are generated

Engineering Contradiction:
Improvefire resistanceVSAvoidtoxic gases and smoke
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies composite materials by combining basalt fabric layers with a core layer (basalt mat or reflective foil) to create a tent liner that provides fire resistance without generating toxic gases. The basalt fabric layers are secured to the core to form a multi-layer composite structure that achieves both fire protection and low smoke emission properties.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional tent materials are used, then fire resistance is achieved, but materials melt and drip when exposed to fire

Engineering Contradiction:
Improvefire resistanceVSAvoidmaterial stability under fire
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by selecting basalt fabric with specific weight parameters (about 12-19 oz./yd. sq.) and combining it with appropriate core materials to achieve optimal fire resistance and material stability. The composite structure maintains its composition stability under fire exposure through the selected material parameters and layer configuration.

Inventive Principle:
Principle #35Parameter changes

3Strength

If air-filled supports are used in tent construction, then structural support is improved, but fire damage causes total collapse

Engineering Contradiction:
Improvestructural supportVSAvoidfire resistance of support structure
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies the intermediary principle by positioning the composite basalt liner between the fire source and the air-filled supports. The liner acts as a protective intermediary that shields the supports from fire damage, allowing the structural support function to be maintained while improving fire resistance reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite liner effectively protects tent structures and contents from intense fires by preventing damage and collapse, while minimizing smoke and hazardous emissions, and offering thermal insulation and sound absorption.

Implementation Method 1

The core may include a synthetic fiber thermal insulation core

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

The core may also comprise reflective foil

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

offering thermal insulation and sound absorption

Methodology Applied
Scientific EffectSound absorption: Acoustic Absorption

Data Source

PatentUS9452589B2Composite basalt fabric tent liner
Publication Date: 2016.09.27 AATECH
  • US9452589B2 patent drawing
  • US9452589B2 patent drawing
  • US9452589B2 patent drawing

AI summary

A composite liner includes first and second basalt fabric layers with at least one of the first and second basalt fabric layers formed from woven basalt fibers. The composite liner further includes a core positioned between the first and second basalt fabric layers, where the first and second basalt fabric layers are secured to the core.