Machine Base Inclination Detection for Accurate Workpiece Machining
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Solution Overview
Problem
Current machines for machining workpieces, such as wood, plastic, ceramic, and metal, require manual leveling using tools like levels, which is time-consuming and prone to operator error, leading to potential suboptimal operation and reduced precision due to the need for frequent checks and the reliance on specific tools.
Innovation Solution
Integration of a detection system with inclinometers and a logic control unit that compares the machine's base inclination to stored reference intervals, emitting signals for optimal or suboptimal conditions, allowing for automatic adjustment via actuators and providing visual, acoustic, or tactile feedback through an interface device, such as a smartphone or LED strip.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If manual leveling using a level is used, then the machine can be leveled, but it requires specific tools and operator intervention which is time-consuming
Solution Approach 1:
The patent replaces the mechanical level system with an electronic detection system comprising sensors (accelerometers, gyroscopes, or inclinometers) that electronically detect base inclination. This substitution eliminates the need for manual level tools and operator intervention, enabling automatic, continuous monitoring that significantly reduces time while maintaining or improving leveling accuracy through digital measurement and processing.
Solution Approach 2:
The detection system enables the machine to self-monitor its leveling status autonomously. The system continuously detects inclination values, compares them against reference intervals, and can trigger alerts or automatic adjustments without requiring operator presence or manual level tools, thus eliminating time loss associated with periodic manual checks.
2Manufacturing precision
If manual leveling checks are performed periodically, then the machine can maintain optimal conditions, but it may operate in non-optimal conditions for extended periods between checks
Solution Approach 1:
The detection system enables continuous monitoring of the machine base inclination throughout operation. Rather than periodic checks, the system continuously detects inclination values and compares them against reference intervals, ensuring that machining precision is maintained at all times and preventing extended operation in non-optimal conditions.
Solution Approach 2:
The system incorporates feedback mechanisms where detected inclination values are continuously compared against reference intervals, and alerts or notifications are generated when the base inclination deviates from optimal ranges. This real-time feedback enables immediate corrective action, preventing precision degradation over extended periods.
3Measurement precision
If multiple positions are checked for leveling, then comprehensive leveling verification is achieved, but the procedure becomes complex and time-consuming
Solution Approach 1:
The detection system uses multi-functional sensors capable of measuring inclination along multiple axes simultaneously. A single sensor or sensor array can detect inclination in various directions (X-axis, Y-axis, and potentially multiple tilt directions), replacing the need for separate manual level checks at multiple positions while maintaining comprehensive verification coverage.
Solution Approach 2:
The system merges multiple measurement functions into a single integrated detection system. Rather than requiring separate level tools and procedures for different positions, the electronic detection system combines multiple inclination detection capabilities in one system that can monitor the entire base structure simultaneously, simplifying the procedure while maintaining measurement completeness.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates easy, tool-independent leveling checks, ensuring the machine operates within optimal inclination intervals, reducing downtime and improving precision by continuously monitoring and adjusting the base's level, thus maintaining accurate machining.
Implementation Method 1
detection system, capable of detecting the value of the inclination of said base, with respect to a horizontal plane
Data Source
Figure 1
Figure 2~3
AI summary
The present invention relates to a machine (M) for processing workpieces made of wood, glass, fiberglass, plastic, metal, ceramic and the like, comprising a base (1), which develops along a first horizontal axis (X), for resting said machine (M) on a resting surface, said machine comprising a detection system (2), capable of detecting the value of the inclination of said base (1), with respect to a horizontal plane (XY), defined by said first horizontal axis (X) and a second axis (Y) orthogonal to said first horizontal axis (X). The present invention also relates to the operating method of the machine (M).