Baseline electrical load operation for a climate control system of a commercial building

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Solution Overview

Problem

Commercial buildings face significant electrical load fluctuations in climate control systems, particularly due to peak cooling demands, leading to unused reserved capacity that could be monetized or utilized more efficiently.

Innovation Solution

A climate control system incorporating a thermal energy storage (TES) assembly and a controller to adjust chiller output and distribute low-temperature fluid through heat exchangers, optimizing electrical load by supplementing chiller capacity and flattening demand over a 24-hour period.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chiller capacity is increased to meet peak cooling demands, then cooling reliability is improved, but electrical load and operating costs increase

Engineering Contradiction:
Improvecooling reliabilityVSAvoidelectrical load
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system pre-cools water during off-peak hours when electrical load is lower and stores it in thermal energy storage tanks. This preliminary cooling action allows the system to meet peak cooling demands without requiring oversized chillers to run at full capacity during peak periods, thereby reducing overall electrical load while maintaining cooling reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Thermal energy storage tanks serve as an intermediary between the chiller and the cooling load. The stored cold water acts as a buffer that can be deployed during peak periods to supplement chiller capacity, reducing the need for continuous high-capacity chiller operation and lowering electrical load requirements

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If thermal energy storage assembly is added to supplement chiller capacity, then cooling capacity is improved, but device complexity increases

Engineering Contradiction:
Improvecooling capacityVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The thermal energy storage system uses standard water tanks and heat exchangers that can serve multiple functions: storing cold water for peak periods, pre-cooling water during off-peak periods, and potentially serving as part of the building's general thermal management system. This multi-functionality justifies the added complexity by providing versatile cooling solutions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system automatically manages the interaction between the chiller and thermal storage through control logic that monitors temperature, storage levels, and electrical load conditions. The system self-regulates when to charge or discharge the thermal storage without requiring complex manual intervention, thereby managing complexity through automation

Inventive Principle:
Principle #25Self-service

3Loss of energy

If electrical load is reduced by using thermal storage, then operating costs are improved, but loss of time in cooling response may increase

Engineering Contradiction:
Improveoperating costsVSAvoidcooling response time
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The control system continuously monitors cooling load demands, thermal storage levels, and chiller performance, dynamically adjusting the discharge rate of stored cold water and chiller operation. This feedback mechanism ensures that cooling response time requirements are met while optimizing electrical load reduction and operating costs

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces overall electrical load requirements by optimizing chiller operation and TES distribution, allowing for additional capacity to be utilized or monetized, and maintaining consistent cooling performance.

Implementation Method 1

a heat exchanger that is coupled to the interior space heat exchange circuit such that the heat exchanger is upstream of the chiller along the interior space heat exchange circuit. The heat exchanger is configured to receive a flow of the low-temperature fluid from the source to cool the working fluid

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS20250347429A1Baseline electrical load operation for a climate control system of a commercial building
Publication Date: 2025.11.13 TRANE INTERNATIONAL INC
  • US20250347429A1 patent drawing
  • US20250347429A1 patent drawing
  • US20250347429A1 patent drawing

AI summary

An embodiment of a climate control system for conditioning an interior space includes an interior space heat exchange circuit that is configured to circulate a working fluid to cool an airflow that is directed to the interior space. In addition, the climate control system includes a chiller that is configured to cool the working fluid. Further, the climate control system includes a thermal energy storage (TES) assembly further including a source of low-temperature fluid and a heat exchanger that is coupled to the interior space heat exchange circuit such that the heat exchanger is upstream of the chiller along the interior space heat exchange circuit. The heat exchanger is configured to receive a flow of the low-temperature fluid from the source to cool the working fluid to thereby supplement an output cooling capacity of the chiller.