Basket Catheter Torque Transmission via Hollow Coil Inner Tube

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Solution Overview

Problem

Conventional basket catheters face challenges in rotating and maintaining a desired angle within body lumens, especially in meandering shapes, due to wire contact with endoscope walls or outer tube squashing, leading to impaction issues during calculus capture and removal, prolonging operative time and invasive procedures.

Innovation Solution

A basket catheter design featuring a hollow coil body with spirally wound wires and a tubular connector facilitates torque transmission and includes an auxiliary treatment instrument lumen for improved maneuverability and minimally invasive procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If wire members are used to connect the basket part to the handle, then torque can be transmitted to rotate the basket part, but the wire members come into contact with the inner wall of the endoscope or outer tube in meandering lumens, preventing desired rotation and causing impaction

Engineering Contradiction:
Improverotational freedom of basket partVSAvoidrisk of impaction
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The catheter is divided into distinct segments: an outer tube for delivery, an inner tube for torque transmission, and a basket part for capture. This segmentation allows each component to perform its specific function independently, with the inner tube transmitting torque while the outer tube provides structural support and protection, preventing impaction in meandering lumens

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inner tube is nested within the outer tube, creating a concentric structure. This nested configuration allows the inner tube to transmit rotational torque to the basket part while the outer tube maintains structural integrity and prevents the inner tube from contacting the endoscope wall, eliminating the impaction problem

Inventive Principle:
Principle #7Nested doll (Nesting)

2Device complexity

If the basket wires are disposed axially in parallel (proximal to distal), then the structure is simple, but the wires are disproportionately disposed on the outside of bending ducts, impeding retention of expanded state and causing impaction

Engineering Contradiction:
Improvesimplicity of wire arrangementVSAvoidability to maintain expanded state in bending ducts
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The basket part is designed to dynamically adapt to the duct geometry. When the catheter navigates a bending duct, the basket wires naturally redistribute themselves, with more wires positioned on the inner side of the bend. This dynamic redistribution maintains the expanded state and prevents impaction, eliminating the need for complex pre-positioning of wires

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the outer tube lumen is squashed by acute angles in meandering lumens, then the catheter can navigate the lumen, but the operation wire or proximal end part is trapped, preventing rotation and prolonging operative time

Engineering Contradiction:
Improveability to navigate meandering lumensVSAvoidoperative time for impaction removal
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The catheter structure is segmented into an outer tube for navigation and an inner tube for torque transmission. When the outer tube is squashed by acute angles, only the outer tube deforms while the inner tube maintains its structural integrity and continues to transmit rotational torque, preventing impaction and eliminating the need for time-consuming removal procedures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inner tube acts as an intermediary between the handle and the basket part. It transmits rotational torque through the deformed outer tube without being affected by the squashing, maintaining the ability to rotate the basket part even when the outer tube is compressed by acute angles in meandering lumens

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances rotational torque transmission to the basket part, prevents impaction, and increases operative options by allowing for easier capture and removal of foreign matter, promoting more efficient and minimally invasive treatments.

Implementation Method 1

The inner tubular member includes a hollow coil body formed of a wire wound spirally. In the basket catheter according to the present invention, the inner tubular member disposed on the proximal side of the basket part includes the hollow coil body formed of the wire wound spirally, thus facilitating transmission of torque at a hand side to the basket part

Methodology Applied
Scientific EffectTorque transmission through spiral coil structure: Torque

Data Source

PatentUS11596425B2Basket catheter, method for producing the same and medical treatment instrument
Publication Date: 2023.03.07 KANEKA CORP
  • US11596425B2 patent drawing
  • US11596425B2 patent drawing
  • US11596425B2 patent drawing

AI summary

The present invention aims to provide a basket catheter that easily transmits rotational torque on a proximal side to a basket part and can remove a captured foreign matter. The basket catheter (1) has a distal side and a proximal side, has an outer tubular member (2), an inner tubular member (3) disposed in a lumen of the outer tubular member (2) and an expandable basket part (10) disposed on the distal side of the inner tubular member (3) and including elastic wires (15). The inner tubular member (3) includes a hollow coil body (4) formed of a wire wound spirally. In the above basket catheter (1), the elastic wires (15) and the inner tubular member (3) are preferably connected together through a tubular connector (20).