Basket Catheter Electrode Density via Nested Coiled Wiring

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Solution Overview

Problem

Existing electrophysiology catheters face challenges in achieving high electrode density while maintaining a minimized overall diameter to facilitate percutaneous advancement and deployment within the heart, as increasing electrode numbers lead to undesirable increases in catheter diameter.

Innovation Solution

A basket-shaped electrode assembly with multiple spines, each carrying multiple electrodes, and cabling with coiled wires on a core, covered by a sheath, allowing for both expanded and collapsed configurations to maintain a small diameter, utilizing an expander for radial expansion and contraction, and potentially incorporating shape memory alloys for flexible wire support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the number of electrodes in the basket assembly is increased to improve coverage and reduce repositioning needs, then the electrode density and mapping capability are improved, but the overall diameter of the catheter increases making percutaneous advancement difficult

Engineering Contradiction:
Improvenumber of electrodesVSAvoidoverall diameter
Core Design Contradiction:
Quantity of substanceVSLength of moving object

Solution Approach 1:

The patent implements nesting by placing multiple wires coiled on a single core, with each wire carrying multiple electrodes. The wires are nested concentrically on the core, allowing high electrode density while maintaining a compact overall structure that fits within a small catheter diameter for percutaneous advancement.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from a linear arrangement of electrodes to a three-dimensional basket assembly with spines extending radially outward. This spatial dimensionality change allows electrodes to be distributed across a larger surface area, increasing coverage and electrode density without proportionally increasing the catheter's insertion diameter.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If more electrodes are added to the basket assembly to detect electrical activity in fewer beats, then the productivity and mapping speed are improved, but the device complexity and cabling requirements increase

Engineering Contradiction:
Improvemapping speedVSAvoidcabling structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges multiple individual wire connections into a unified cabling structure where multiple wires are coiled on a single core and covered by a common sheath. This consolidation reduces the number of separate connection points and simplifies the overall cabling architecture while supporting high electrode density for rapid mapping.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The core structure serves multiple functions simultaneously: it provides mechanical support for coiling multiple wires, maintains structural integrity during catheter advancement, and enables the basket assembly to achieve both collapsed (for insertion) and expanded (for mapping) configurations. This multi-functionality reduces device complexity despite the high number of electrodes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of time

If the basket assembly is designed with high electrode density to eliminate repositioning, then the time required for comprehensive mapping is reduced, but the catheter diameter increases affecting ease of operation

Engineering Contradiction:
Improverepositioning timeVSAvoidcatheter advancement
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The patent implements dynamic functionality by designing the basket assembly to transition between collapsed and expanded configurations. During advancement, the basket is collapsed to minimize diameter and facilitate percutaneous insertion. Once positioned, the basket expands to provide high electrode density for comprehensive mapping without repositioning, thus resolving the contradiction between time efficiency and ease of operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate mapping of electrical activity within a single heartbeat with high electrode density, reducing the need for repositioning and allowing for effective deployment in heart chambers while maintaining a small catheter diameter, facilitating rapid and comprehensive electrical signal detection.

Implementation Method 1

cabling having a corresponding plurality of wires coiled on a core

Methodology Applied
Scientific EffectCoiling:

Implementation Method 2

potentially incorporating shape memory alloys for flexible wire support

Methodology Applied
Scientific EffectShape memory alloy: Shape Memory Alloy

Data Source

PatentUS10575743B2High electrode density basket catheter
Publication Date: 2020.03.03 BIOSENSE WEBSTER (ISRAEL) LTD
  • US10575743B2 patent drawing
  • US10575743B2 patent drawing
  • US10575743B2 patent drawing

AI summary

This disclosure is directed to a catheter having a basket-shaped electrode assembly with a high electrode density. The basket-shaped electrode assembly may have a plurality of spines, such as up to twelve, each with a plurality of electrodes, such as up to sixteen. Each spine may have cabling with embedded coiled wires such that each electrode is attached through the sheath to one of the wires.