Expandable Basket Catheter for Uniform Pulsed Field Ablation

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Solution Overview

Problem

Existing medical ablation catheters face challenges in integrating electrodes and expandable basket assemblies into compact and maneuverable designs, with issues such as uneven electrode distribution, inadequate mechanical properties, and potential tissue damage from sharp edges, while pulsed field energy ablation systems require improvements in precision, safety, and efficiency.

Innovation Solution

A catheter system with a steerable or non-steerable design, featuring a shaft assembly with concentric tubes and a deployable expandable basket, utilizing flexible printed circuit boards and braided mesh electrodes, ensuring reliable coupling and uniform energy delivery, and minimizing sharp edges through atraumatic design elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional catheter designs with expandable basket assemblies are used, then ablation functionality is provided, but mechanical stability and structural integrity are inadequate

Engineering Contradiction:
Improvemechanical stabilityVSAvoidstructural complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The catheter shaft assembly utilizes composite construction with an inner shaft and outer shaft made of materials providing enhanced mechanical strength and stability. The basket assembly incorporates struts with electrodes integrated into a structurally sound framework that maintains integrity during expansion and ablation procedures.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The catheter is divided into distinct functional segments including the shaft assembly, basket assembly, and electrode components. This segmentation allows each part to be optimized independently for its specific function while contributing to overall structural stability through controlled interfaces between segments.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If ring-shaped electrodes are integrated onto the basket filaments, then ablation capability is achieved, but sharp edges may cause tissue damage

Engineering Contradiction:
Improvetissue damage from sharp edgesVSAvoidsafety
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The ring-shaped electrodes are designed with continuous curved surfaces and rounded edges that eliminate sharp protrusions. The filaments and struts incorporating these electrodes feature smooth transitions and rounded geometries throughout, ensuring atraumatic interaction with tissue during catheter manipulation and ablation procedures.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Ease of operation

If the catheter is designed to be compact and maneuverable, then ease of insertion and navigation is improved, but integration of functional components becomes challenging

Engineering Contradiction:
ImprovemaneuverabilityVSAvoidintegration complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The basket assembly is configured to nest within the catheter shaft when collapsed, allowing compact insertion through vascular access. During deployment, the basket expands outward from the shaft in a controlled manner, transforming from a compact stored state to an expanded functional state without requiring excessive space or complexity in the integration mechanism.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The catheter incorporates dynamic elements including the expandable basket that transitions between collapsed and expanded configurations, and flexible components that adapt to vascular anatomy. This dynamic design allows the device to maintain compactness during navigation while providing adequate functional structure during ablation procedures.

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If electrodes are positioned on the distal basket, then ablation precision is improved, but uniform energy delivery becomes difficult to achieve

Engineering Contradiction:
Improveablation precisionVSAvoiduniform energy delivery
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The electrode array on the basket is configured with specific spatial distribution patterns that optimize local energy delivery characteristics. The ring-shaped electrodes are positioned at predetermined intervals around the basket struts, creating zones of enhanced and reduced energy density that can be tailored to match the anatomical target and achieve uniform overall ablation results.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides enhanced mechanical stability, improved safety, and optimized energy delivery, reducing tissue damage and operational complexity, while enabling precise and efficient pulsed field ablation.

Implementation Method 1

pulsed field energy ablation catheters are a promising technology due to their ability to selectively ablate target tissue while minimizing damage to surrounding structures

Methodology Applied
Scientific EffectPulsed field ablation: Electric Field

Data Source

PatentUS20260041471A1Pulsed field ablation device and method
Publication Date: 2026.02.12 BTL MEDICAL DEVELOPMENT A S
  • US20260041471A1 patent drawing
  • US20260041471A1 patent drawing
  • US20260041471A1 patent drawing

AI summary

An ablation system and methods comprising a catheter having an expandable basket and a shaft assembly comprising an outer and inner elongated shaft allowing relative longitudinal movement. The expandable basket comprises filaments braided into a braided mesh including electrodes for ablation, mapping and measurement. An expandable basket at the distal end of the catheter is coupled to both shafts and is deployable from a collapsed to an expanded configuration. The system includes an introducer sheath with a highly abrasion-resistant inner liner designed for smooth catheter deployment. An electrical control circuits regulates the delivery of high-voltage pulses from a pulse generator to the target tissue, enhancing the safety, precision and effectiveness of tissue ablation.