Composite Bat Transparent Region Delamination Detection

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Solution Overview

Problem

Existing composite ball bats are designed to limit performance to avoid exceeding regulatory limits, but players use methods like accelerated break-in (ABI) to increase performance by causing delamination, which is not detectable and can lead to reduced mechanical toughness and compliance issues, prompting stricter regulations.

Innovation Solution

A ball bat with exposed regions of transparent or translucent composite material at the sweet spot to visually indicate delamination, allowing for detection of performance-enhancing delamination and preventing unauthorized manipulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If composite ball bats are designed to perform below regulatory limits to account for micro-crack accumulation, then performance consistency is maintained, but initial bat performance and player satisfaction are reduced

Engineering Contradiction:
Improveperformance consistencyVSAvoidinitial bat performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies preliminary action by pre-designing the bat to perform slightly below regulatory limits to account for expected micro-crack accumulation during use. This ensures that even after break-in, the bat remains within legal performance parameters, maintaining reliability and consistency throughout its service life.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If players use accelerated break-in methods to increase performance, then ball exit velocity increases, but interlaminar shear strength is compromised leading to delamination

Engineering Contradiction:
Improveball exit velocityVSAvoidinterlaminar shear strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent converts the harmful effect of delamination into a beneficial detection mechanism. By making the bat barrel transparent or translucent, the patent allows visual detection of delamination that occurs during accelerated break-in, transforming an invisible structural failure into a detectable condition that can be monitored and regulated.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If governing bodies enact stricter compliance limits to account for delamination, then performance cheating is prevented, but initial bat performance and player satisfaction are further reduced

Engineering Contradiction:
Improvecompliance assuranceVSAvoidinitial bat performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements feedback by enabling visual inspection of the bat barrel to detect delamination. This feedback mechanism allows governing bodies to verify compliance without requiring overly conservative performance limits, as players and officials can directly observe whether the bat structure has been compromised by delamination or accelerated break-in methods.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS7857719B2Ball bat with exposed region for revealing delamination
Publication Date: 2010.12.28 EASTON DIAMOND SPORTS LLC
  • US7857719B2 patent drawing
  • US7857719B2 patent drawing
  • US7857719B2 patent drawing

AI summary

A composite ball bat includes an exposed region of transparent or translucent material, which provides a visual indication of whether delamination has occurred in the ball bat. As a result, an observer can determine, via visual inspection, whether delamination has occurred, and, if it has, can remove the bat from regulated play.