Automated Batch Configuration Testing for Process Control Systems

The patent applies preliminary action by executing test plans before deploying system changes to production environments. The system automatically generates and runs test cases that simulate batch configuration execution paths, identifying potential defects before they cause operational disruptions. This pre-testing mechanism allows system upgrades and patches to be implemented with reduced risk, as defects are caught in advance.

The patent applies copying by creating virtual copies of batch configurations and execution environments for testing purposes. The system generates test plans that replicate production batch configurations in a isolated testing environment, allowing new features and updates to be evaluated without compromising production system stability. This enables customers to maintain isolated production systems while still benefiting from feature testing and validation.

The patent applies self-service by implementing an automated testing system that independently generates test plans, executes tests, and identifies defects without requiring manual intervention. The system automatically discovers batch configuration execution paths and generates appropriate test cases, eliminating the need for manual testing while maintaining high defect detection capability. This self-automating approach significantly reduces testing time and effort compared to manual methods.

The patent applies segmentation by breaking down batch configuration testing into discrete execution paths and individual test cases. The system automatically identifies and segments different execution paths within batch configurations, allowing comprehensive testing to be conducted through systematic coverage of individual paths rather than attempting to test the entire configuration as a monolithic unit. This segmentation reduces testing complexity while enabling extensive reliability validation.