Batch-Fabricated Vacuum Cell with Diffractive Optics for Miniaturized Atomic Sensors

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Solution Overview

Problem

Miniaturization of cold atom sensors is hindered by the need for traditional machining processes, which are slow and costly, limiting the development of compact precision sensors.

Innovation Solution

A batch-fabricated vacuum cell apparatus with diffractive optics on glass panels that enclose a volume, allowing for the intersection of laser beams to trap and cool atoms, and a magnetic coil to create a controlled environment for precision sensing, using anodic bonding or frit seals for an airtight seal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional machining processes are used to fabricate vacuum chambers and mount optics, then the sensors can be manufactured with required precision, but the manufacturing speed is slow and cost is high

Engineering Contradiction:
Improvemanufacturing speedVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent replaces traditional mechanical machining processes with batch fabrication techniques. Multiple vacuum chambers are fabricated simultaneously using deposition and bonding processes rather than individual mechanical machining, dramatically increasing manufacturing throughput while maintaining precision requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent combines multiple fabrication steps into integrated batch processes. Multiple chambers are fabricated, sealed, and equipped with optics simultaneously in a single batch operation, rather than processing each chamber individually through separate machining operations.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If traditional machining processes are used for fabricating vacuum chambers, then the required precision can be achieved, but the manufacturing cost increases

Engineering Contradiction:
Improvemanufacturing precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent replaces expensive, time-consuming mechanical machining with more efficient batch fabrication techniques including deposition and bonding processes, reducing both time and cost while maintaining the required manufacturing precision for vacuum chambers and optical mounts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fabrication parameters from individual mechanical machining operations to batch chemical and physical processes, fundamentally altering how the vacuum chambers are created to achieve both precision and cost-effectiveness simultaneously.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If the sensor size is reduced for miniaturization, then compact precision sensors can be created, but the vacuum chamber volume decreases affecting atom trapping

Engineering Contradiction:
Improvesensor sizeVSAvoidatom trapping effectiveness
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent uses folded optical paths that extend in three-dimensional space within the compact chamber, allowing long optical paths for atom trapping and cooling to fit within a small sensor volume by utilizing spatial folding rather than linear extension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent nests multiple optical components and folded beam paths within the compact vacuum chamber volume, arranging optics and optical paths in a nested configuration that maximizes the use of available space while maintaining atom trapping effectiveness.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the miniaturization of cold atom sensors by reducing size and cost while maintaining precision, allowing for the creation of compact precision clocks, magnetometers, and accelerometers.

Implementation Method 1

a first set of diffractive optics and a second set of diffractive optics configured to reflect at least one optical beam within the enclosed volume along a predetermined optical path

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

the first set of diffractive optics and the second of diffractive optics are configured to reflect at least one optical beam within the enclosed volume

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

using anodic bonding or frit seals for an airtight seal

Methodology Applied
Scientific EffectAnodic bonding:

Data Source

PatentEP2685460B1Folded optics for batch fabricated atomic sensor
Publication Date: 2017.07.19 HONEYWELL INTERNATIONAL INC
  • EP2685460B1 patent drawingFigure 1
  • EP2685460B1 patent drawingFigure 2
  • EP2685460B1 patent drawingFigure 3

AI summary

System and methods for a vacuum cell apparatus for an atomic sensor are provided. In at least one embodiment, the apparatus comprises a cell wall encircling an enclosed volume, the cell wall having a first open end and a second open end opposite from the first open end and a first panel over the first open end of the cell wall and having a first surface, the first surface facing the enclosed volume and having a first set of diffractive optics therein. Further, the apparatus comprises a second panel over the second open end of the cell wall and having a second surface, the second surface facing the enclosed volume and having a second set of diffractive optics therein; wherein the first set of diffractive optics and the second of diffractive optics are configured to reflect at least one optical beam within the enclosed volume along a predetermined optical path.