Batch-Fabricated Vacuum Cell with Diffractive Optics for Miniaturized Atomic Sensors
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Solution Overview
Problem
Miniaturization of cold atom sensors is hindered by the need for traditional machining processes, which are slow and costly, limiting the development of compact precision sensors.
Innovation Solution
A batch-fabricated vacuum cell apparatus with diffractive optics on glass panels that enclose a volume, allowing for the intersection of laser beams to trap and cool atoms, and a magnetic coil to create a controlled environment for precision sensing, using anodic bonding or frit seals for an airtight seal.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If traditional machining processes are used to fabricate vacuum chambers and mount optics, then the sensors can be manufactured with required precision, but the manufacturing speed is slow and cost is high
Solution Approach 1:
The patent replaces traditional mechanical machining processes with batch fabrication techniques. Multiple vacuum chambers are fabricated simultaneously using deposition and bonding processes rather than individual mechanical machining, dramatically increasing manufacturing throughput while maintaining precision requirements.
Solution Approach 2:
The patent combines multiple fabrication steps into integrated batch processes. Multiple chambers are fabricated, sealed, and equipped with optics simultaneously in a single batch operation, rather than processing each chamber individually through separate machining operations.
2Ease of manufacture
If traditional machining processes are used for fabricating vacuum chambers, then the required precision can be achieved, but the manufacturing cost increases
Solution Approach 1:
The patent replaces expensive, time-consuming mechanical machining with more efficient batch fabrication techniques including deposition and bonding processes, reducing both time and cost while maintaining the required manufacturing precision for vacuum chambers and optical mounts.
Solution Approach 2:
The patent changes the fabrication parameters from individual mechanical machining operations to batch chemical and physical processes, fundamentally altering how the vacuum chambers are created to achieve both precision and cost-effectiveness simultaneously.
3Volume of moving object
If the sensor size is reduced for miniaturization, then compact precision sensors can be created, but the vacuum chamber volume decreases affecting atom trapping
Solution Approach 1:
The patent uses folded optical paths that extend in three-dimensional space within the compact chamber, allowing long optical paths for atom trapping and cooling to fit within a small sensor volume by utilizing spatial folding rather than linear extension.
Solution Approach 2:
The patent nests multiple optical components and folded beam paths within the compact vacuum chamber volume, arranging optics and optical paths in a nested configuration that maximizes the use of available space while maintaining atom trapping effectiveness.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables the miniaturization of cold atom sensors by reducing size and cost while maintaining precision, allowing for the creation of compact precision clocks, magnetometers, and accelerometers.
Implementation Method 1
a first set of diffractive optics and a second set of diffractive optics configured to reflect at least one optical beam within the enclosed volume along a predetermined optical path
Implementation Method 2
the first set of diffractive optics and the second of diffractive optics are configured to reflect at least one optical beam within the enclosed volume
Implementation Method 3
using anodic bonding or frit seals for an airtight seal
Data Source
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AI summary
System and methods for a vacuum cell apparatus for an atomic sensor are provided. In at least one embodiment, the apparatus comprises a cell wall encircling an enclosed volume, the cell wall having a first open end and a second open end opposite from the first open end and a first panel over the first open end of the cell wall and having a first surface, the first surface facing the enclosed volume and having a first set of diffractive optics therein. Further, the apparatus comprises a second panel over the second open end of the cell wall and having a second surface, the second surface facing the enclosed volume and having a second set of diffractive optics therein; wherein the first set of diffractive optics and the second of diffractive optics are configured to reflect at least one optical beam within the enclosed volume along a predetermined optical path.