Bath Spout Cover With Temperature Alarm and Child-Proof Attachment

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Solution Overview

Problem

Existing bathtub water spout covers lack effective attachment mechanisms, fail to prevent scalding, and do not adequately address germ, mold, and mildew growth, while being cost-effective and user-friendly.

Innovation Solution

A safety bathtub spout cover with a soft exterior, integrated temperature sensor and display, and audible alarm, along with a child-proof manual override, provides impact resistance, scald protection, and antimicrobial properties, while ensuring easy attachment and removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a secure attachment mechanism is used to prevent child removal, then safety effectiveness is improved, but attachment complexity and difficulty of removal by adults increases

Engineering Contradiction:
Improvesafety effectivenessVSAvoidattachment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a flexible band with friction-based attachment that wraps around the spout. The band material provides sufficient friction to prevent child removal while allowing adult removal through deliberate manipulation. This flexible film approach achieves secure attachment without complex mechanical fasteners.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses a simple band design that replicates the essential function of complex child-proof fasteners without copying their complexity. The friction-based band achieves the same security effect as multi-component locking mechanisms but with a single, simple component that adults can easily remove.

Inventive Principle:
Principle #26Copying

2Reliability

If temperature monitoring features are added to prevent scalding, then safety functionality is improved, but device complexity and cost increases

Engineering Contradiction:
Improvescald protectionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex electronic temperature monitoring systems with a simple thermal sensor mechanism that uses basic thermal conduction principles. The sensor detects temperature changes through direct thermal contact with the water flow, eliminating the need for powered electronic sensors while providing sufficient scald protection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The temperature sensor system operates passively, using the natural thermal energy of the water flow itself to activate the alarm. The hot water provides the energy needed to trigger the temperature alarm without requiring external power sources or complex electronic processing.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If antimicrobial treatments are applied to reduce germ, mold, and mildew growth, then hygiene is improved, but manufacturing complexity and cost increases

Engineering Contradiction:
Improvebacterial growthVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent modifies the surface properties of the spout cover material to create an antimicrobial surface. By changing the physical or chemical parameters of the material surface during manufacturing, the cover gains inherent resistance to bacterial, mold, and mildew growth without requiring additional treatment steps or components.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent incorporates antimicrobial agents directly into the spout cover material matrix, creating a composite material with built-in antimicrobial properties. This integration allows the antimicrobial function to be achieved during the base material manufacturing process rather than as a separate treatment step.

Inventive Principle:
Principle #40Composite materials

4Ease of operation

If the spout cover maintains a child-friendly shape, then child acceptance is improved, but safety effectiveness deteriorates as children are enticed to remove it

Engineering Contradiction:
Improvechild acceptanceVSAvoidsafety effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses a flexible band design that can incorporate child-friendly visual elements or textures on its outer surface while maintaining a simple functional form. The flexibility allows the band to conform to the spout without requiring a rigid, complex shape that would entice children to manipulate it.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents impact injuries and scalding, provides real-time water temperature monitoring, and reduces bacterial growth, all while being cost-effective and easy to use, enhancing safety and utility for children and adults.

Implementation Method 1

A temperature sensor mechanism is positioned within the water flow within the hollow body. The temperature sensor mechanism is coupled through a controller to a digital temperature display on the hollow body for displaying the temperature of the water sensed by the temperature sensor mechanism.

Methodology Applied
Scientific EffectThermal energy conversion: Seebeck Effect

Implementation Method 2

An audible alarm on the hollow body is coupled to the temperature sensor mechanism and configured to audibly signal unsafe temperature conditions sensed by the temperature sensor mechanism.

Methodology Applied
Scientific EffectElectroacoustic conversion: Electromagnetic Induction

Data Source

PatentUS7818830B2Safety bath spout cover and safety bath spout
Publication Date: 2010.10.26 MONAHAN PRODUCTS LLC
  • US7818830B2 patent drawing
  • US7818830B2 patent drawing
  • US7818830B2 patent drawing

AI summary

A safety bathtub spout cover includes a soft exterior spout receiving hollow body. A temperature sensor mechanism is positioned within the water flow within the hollow body. The temperature sensor mechanism is coupled to a temperature display and an audible temperature alarm on the hollow body to signal unsafe temperature conditions sensed by the temperature sensor mechanism. A child-proof manual override may be provided for disengaging the audible alarm. The body may further include a closing mechanism for attaching the spout cover to the faucet in a temporary, non-marring, non-residue attachment manner. The audible alarm may be a progressive audible temperature alarm with varied levels of activation corresponding to the severity of the scald condition sensed. The display is mounted in a manner visible from any viewing height above the faucet. The spout cover features may be incorporated directly into a safety spout.