Bathtub Water Level Sensing via Airtight Tube Pressure Measurement

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Solution Overview

Problem

Current water level detection systems in bathtubs are limited by their material specificity and accuracy, as capacitive sensors only work with plastic tubs and ultrasonic sensors can be inaccurate due to obstructions, necessitating a solution that can detect water levels continuously and dynamically across various materials.

Innovation Solution

A water level detection system utilizing a pressure sensor and airtight tube coupled to a bathtub, which measures pressure differentials to determine water height and temperature, allowing for dynamic control through a processing circuit that adjusts water levels and temperature based on real-time data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If capacitive sensors are used for water level detection, then the system can detect water level in plastic tubs, but the system is limited to plastic tubs only and cannot work with other materials

Engineering Contradiction:
Improvecompatibility with different bathtub materialsVSAvoiddetection accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces an airtight tube as an intermediary element that transmits pressure information from the water column to the pressure sensor. This mediator allows the system to work with any bathtub material (plastic, acrylic, fiberglass, cast iron) by measuring the air pressure in the sealed tube, which varies with water level, thus achieving universal compatibility while maintaining detection reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If ultrasonic sensors are used for water level detection, then the system can work with various bathtub materials, but the detection accuracy is reduced due to obstructions

Engineering Contradiction:
Improvecompatibility with different bathtub materialsVSAvoidwater level detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The airtight tube serves as a protected transmission channel that shields the pressure measurement mechanism from obstructions. By sealing the tube and using it to transmit pressure changes from the water level to the sensor, the system achieves accurate measurements without being affected by bathtub obstructions, splashes, or vapor that would interfere with ultrasonic sensors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the acoustic field-based ultrasonic detection with a mechanical pressure-based detection system. The pressure sensor measures the air pressure in the airtight tube, which is mechanically coupled to the water level through hydrostatic pressure, providing a more reliable and obstruction-resistant measurement method.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If pressure sensors are used without an airtight tube, then the system structure is simpler, but the detection accuracy is affected by temperature changes and water hammer effects

Engineering Contradiction:
Improvesystem structureVSAvoidpressure measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The airtight tube acts as a buffer and isolation mechanism between the water column and the pressure sensor. It transmits only the hydrostatic pressure corresponding to the water level while filtering out transient pressure disturbances like water hammer and thermal expansion effects, thereby improving measurement accuracy without significantly complicating the system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The airtight tube provides a cushioning effect by using the compressibility of air to dampen sudden pressure changes caused by water hammer or rapid temperature variations. This pre-cushioning protects the pressure sensor from inaccurate readings due to transient effects.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system provides accurate and continuous water level detection and control, enabling overflow protection and user personalization, with improved accuracy across different bathtub materials and reducing temperature and water hammer effects.

Implementation Method 1

measures pressure differentials to determine water height and temperature

Methodology Applied
Scientific EffectPressure differential measurement: Pressure Gradient

Data Source

PatentUS11169548B2Water level detection via pressure sensing device
Publication Date: 2021.11.09 KOHLER CO(US)
  • US11169548B2 patent drawing
  • US11169548B2 patent drawing
  • US11169548B2 patent drawing

AI summary

A water level detection system includes a water containing vessel, an airtight tube fluidly coupled to the water containing vessel, a pressure sensor fluidly coupled to the airtight tube, and a water level control unit communicably coupled to the pressure sensor. The water level control unit is configured to control at least one of a height of water within the water containing vessel or a temperature of the water based on pressure data from the pressure sensor.