Telescoping Baton Cylindrical Shaft Shock Absorbing Assembly

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Solution Overview

Problem

Conventional police batons face issues with difficult deployment due to non-cylindrical shafts that can cause damage and point loading during impact, leading to structural damage and user discomfort.

Innovation Solution

An expandable police baton design featuring a cylindrical shaft with a shock-absorbing assembly comprising C-shaped stop collars and a spring-loaded pin, which prevents rotation and ensures 360-degree contact for enhanced energy absorption and ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a non-cylindrical shaft is used to prevent rotation, then the shaft can be locked in position, but the shaft may cause damage to contacted persons and create point loading during impact

Engineering Contradiction:
Improveshaft alignmentVSAvoiddamage risk
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent employs a cylindrical shaft design with rounded surfaces instead of flat or angular shapes. This curvature eliminates sharp edges that could cause injury while the cylindrical form factor maintains alignment through the circular cross-section geometry, preventing rotation without creating point loading conditions.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Stability of the object's composition

If a non-cylindrical shaft is used to prevent rotation, then the shaft can be locked in position, but opening and closing the baton becomes difficult

Engineering Contradiction:
Improveshaft alignmentVSAvoiddeployment ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The cylindrical shaft with rounded contours allows smoother movement through the sleeve compared to angular shapes. The circular cross-section enables the shaft to rotate freely during deployment and retraction operations, reducing friction and making opening and closing easier while still maintaining alignment when extended.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Device complexity

If point loading is used at the impact point, then the shock absorbing assembly can be compact, but it creates force on one side causing damage to the baton

Engineering Contradiction:
Improveassembly compactnessVSAvoidbaton durability
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The patent transitions from point loading (zero-dimensional contact) to distributed circumferential loading (one-dimensional contact around the circumference). The cylindrical shaft contacts the shock absorbing assembly along its entire circular perimeter, spreading the impact force across multiple points simultaneously. This dimensional change maintains compactness while eliminating the concentrated force that causes damage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Object-affected harmful factors

If a cylindrical shaft is used, then damage risk is reduced and ease of operation improves, but rotation prevention mechanisms are needed

Engineering Contradiction:
Improvedamage riskVSAvoidrotation prevention
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines the alignment function with the shock absorbing function into a single integrated mechanism. The cylindrical shaft's circular cross-section inherently prevents rotation while the same cylindrical surface provides distributed contact for shock absorption. This merging of functions eliminates the need for separate rotation prevention features, maintaining simplicity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design allows for easier carrying and deployment, reduces damage risk by distributing impact force evenly, and eliminates sharp edges, enhancing user safety and baton durability.

Implementation Method 1

a spring loaded pin to prevent rotation of the shaft within the sleeve

Methodology Applied
Scientific EffectMechanical constraint: Mechanical Fastener

Implementation Method 2

The shock absorbing assembly provides enhanced energy absorption when the shaft is caused by the user to move rapidly to an extended position

Methodology Applied
Scientific EffectShock absorption: Damping

Implementation Method 3

two identical 'C' shaped stop collars that comprise the improved stopping shock absorbing assembly

Methodology Applied
Scientific EffectMechanical constraint: Mechanical Fastener

Implementation Method 4

a radial groove proximate an end of the shaft to house a rubber o-ring

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9677844B2Telescoping baton with improved stopping and shock absorbing assembly
Publication Date: 2017.06.13 UNITED TERRA TECH LLC
  • US9677844B2 patent drawing
  • US9677844B2 patent drawing
  • US9677844B2 patent drawing

AI summary

An expandable or telescoping police baton embodies a cylindrical sleeve within which is slidably disposed cylindrical shaft. The sleeve and shaft are aligned with a slot and a pin to prevent rotation of the shaft within the sleeve. The baton also includes a shock absorbing assembly positioned on the shaft.