Vehicle Battery Aging Estimation Using Engine Speed and Coolant Temperature

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Solution Overview

Problem

Current battery management systems for lead-acid batteries in vehicles are complex and expensive, necessitating a cost-effective method to estimate battery aging and determine when a battery needs replacement.

Innovation Solution

A method using a computer that collects data from a temperature sensor and a speed sensor to determine engine speed thresholds based on coolant temperature, incrementing counters to detect battery aging without requiring additional sensors, and alerting the driver when the battery is worn out.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a battery management system with integrated sensors is used to detect battery state of wear, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvebattery state of wear detectionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent reuses existing sensors (temperature sensor and speed sensor) that were originally designed for other functions (monitoring engine temperature and speed) to also detect battery aging. By making these sensors multi-functional, the system achieves battery state monitoring without adding dedicated battery sensors, thus reducing device complexity while maintaining measurement capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses data already being collected by the vehicle's existing sensor network for purposes beyond their original design. The temperature and speed sensors serve themselves by providing dual functionality - their primary function plus battery aging detection - eliminating the need for separate dedicated monitoring systems

Inventive Principle:
Principle #25Self-service

2Measurement precision

If a battery management system with integrated sensors is used to detect battery state of wear, then measurement precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvebattery state of wear detectionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent makes existing temperature and speed sensors multi-functional by using their data for both original purposes and battery aging detection. This eliminates the need to manufacture and install additional dedicated battery sensors, directly reducing manufacturing costs while maintaining measurement precision

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines battery aging detection functionality with the existing temperature monitoring and speed monitoring systems. By merging these functions into a unified analysis process in the computer, the system avoids the cost of separate hardware components while achieving comprehensive monitoring

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If engine speed threshold comparison is performed multiple times during engine operation, then measurement precision of battery aging is improved, but loss of time increases

Engineering Contradiction:
Improvebattery aging estimationVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs engine speed threshold comparisons at periodic intervals during engine operation rather than continuously. By sampling at specific moments (multiple times during operation but not constantly), the system accumulates sufficient data for accurate battery aging estimation while minimizing the time lost to processing

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent performs a sufficient number of comparisons to achieve accurate measurement without performing every possible comparison. The system determines an appropriate number of measurements needed for statistical significance and stops there, avoiding excessive processing time while maintaining measurement precision

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11493562B2Method for estimating the ageing of a vehicle battery
Publication Date: 2022.11.08 SCHAEFFLER TECHNOLOGIES AG & CO KG
  • US11493562B2 patent drawing
  • US11493562B2 patent drawing

AI summary

A method for estimating the aging of a battery of a motor vehicle with a combustion engine, the vehicle including an electric starter, a temperature sensor for the temperature of the coolant, a speed sensor for the speed of the combustion engine and a computer for managing the drive system of the vehicle. The method includes, each time the combustion engine is started, the steps of the computer determining the value of the speed of the combustion engine and the value of the temperature, if the determined value of the speed is higher than a speed threshold, incrementing a first counter, if the determined value of the speed is lower than the speed threshold, incrementing a second counter, detecting the aging of the battery when the value of the second counter is higher than a predetermined alert threshold.