Air Recirculation in Electrochemical Batteries for Oxygen Control

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Solution Overview

Problem

Existing electrochemical batteries face issues with maintaining optimal oxygen concentration, leading to reduced performance and shortened battery life due to either insufficient or excessive oxygen levels, which can cause mechanical damage and increased energy consumption.

Innovation Solution

An electrochemical battery system that recirculates air within the battery module to maintain an optimal oxygen concentration between 30% and 100% using an air supplier, air recirculator, and controller to adjust oxygen levels based on real-time measurements, reducing the need for compressed air supply and minimizing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If compressed air is supplied continuously to maintain oxygen concentration, then oxygen supply is ensured, but energy consumption increases

Engineering Contradiction:
Improveoxygen concentration maintenanceVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent recovers unused oxygen from exhaust air and recirculates it back to the combustion chamber. Instead of discarding the exhaust air completely, the system extracts and reuses the oxygen content, thereby maintaining oxygen concentration reliability while reducing the need for continuous compressed air supply and lowering energy consumption.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The system maintains continuous oxygen supply to the combustion chamber by recirculating oxygen from exhaust air. This continuous recirculation ensures that oxygen concentration is consistently maintained without interruption, improving reliability while avoiding the energy penalties of intermittent compressed air injection.

Inventive Principle:
Principle #20Continuity of useful action

2Power

If oxygen concentration is increased to improve battery performance, then power output increases, but mechanical damage risk increases

Engineering Contradiction:
Improvepower outputVSAvoidmechanical damage
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent employs a feedback control system that monitors oxygen concentration in real-time and adjusts the recirculation rate accordingly. When oxygen concentration reaches optimal levels, the system reduces recirculation to prevent excessive oxygen buildup, thereby maintaining high power output while avoiding mechanical damage from oxygen excess.

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If air recirculation is implemented to maintain oxygen concentration, then energy consumption is reduced, but system complexity increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The recirculation system serves multiple functions: it recovers oxygen, controls oxygen concentration, and reduces energy consumption. By integrating these functions into a single recirculation loop, the system achieves energy efficiency without proportionally increasing complexity, as one structural element performs multiple beneficial roles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Use of energy by moving object

If compressed air supply is reduced to minimize energy consumption, then energy efficiency improves, but oxygen concentration control becomes difficult

Engineering Contradiction:
Improveenergy consumptionVSAvoidoxygen concentration control
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system changes the parameter of oxygen supply from compressed air injection to exhaust air recirculation. This parameter change allows the system to maintain oxygen concentration control while reducing energy consumption, as recirculating exhaust air requires significantly less energy than compressing and injecting external air.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system improves battery performance and extends battery life by maintaining efficient oxygen levels, reducing mechanical stress, and minimizing energy consumption through air recirculation and controlled oxygen concentration adjustment.

Implementation Method 1

an air recirculator configured to recirculate air within the battery module

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

maintain an optimal oxygen concentration between 30% and 100%

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

a metal air battery including a plurality of metal air cells, each of the metal air cells including an anode capable of intercalating and deintercalating ions and a cathode using oxygen in air as an active material. A reduction/oxidation reaction of oxygen introduced from the outside occurs at the cathode, and an oxidation/reduction reaction of a metal occurs at the anode.

Methodology Applied
Scientific EffectElectrochemical reaction:

Data Source

PatentEP3163661B1Electrochemical battery maintaining oxygen concentration by air recirculation
Publication Date: 2025.07.09 SAMSUNG ELECTRONICS CO LTD
  • EP3163661B1 patent drawingFigure 1
  • EP3163661B1 patent drawingFigure 2~3
  • EP3163661B1 patent drawingFigure 4

AI summary

An electrochemical battery including: a battery module comprising at least one electrochemical cell; an air supplier configured to supply air to the battery module and constantly maintain an oxygen concentration in the air that is supplied to the battery module; and an air recirculator configured to recirculate air exhausted from the battery module, wherein the battery module comprises an air inlet port though which air is introduced from the air supplier, and an air outlet port through which air remaining after a reaction in the at least one electrochemical cell is exhausted, and wherein the air recirculator is configured to recirculate the air exhausted through the air outlet port of the battery module to the air inlet port of the battery module.