Binder for Battery Anode Managing Volume Expansion

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Solution Overview

Problem

Lithium batteries face challenges with the low capacity of carbon-based materials and the short lifespan of metal alloy anodes due to volume changes during charge and discharge, necessitating a binder that can enhance battery life and accommodate these changes.

Innovation Solution

A binder composition incorporating polymethyl methacrylate particles and a binder polymer, with specific particle size and weight ratios, and optionally a silane-based coupling agent, is used to improve the strength and elastic modulus of the binder, allowing it to effectively accommodate volume changes of anode active materials during lithium battery operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If metal alloy anode materials (Si, Sn, Al) are used to increase capacity, then battery capacity is improved, but electrode volume changes during charge-discharge causing short battery life

Engineering Contradiction:
Improvebattery capacityVSAvoidbattery life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The binder uses temperature-dependent viscoelasticity, changing from rigid at room temperature to flexible at elevated temperatures during battery operation, to dynamically adapt to volume changes of metal alloy anode materials while maintaining structural integrity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The binder is a composite system combining polymethyl methacrylate particles with a binder polymer matrix, creating a material that exhibits both rigid support and flexible accommodation properties to handle electrode volume changes

Inventive Principle:
Principle #40Composite materials

2Reliability

If carbon-based anode materials are used to ensure stability, then battery reliability is improved, but battery capacity remains low due to porous structure

Engineering Contradiction:
Improvebattery stabilityVSAvoidbattery capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The binder's glass transition temperature is optimized to be below room temperature, allowing it to maintain appropriate flexibility and adhesion properties under normal battery operating conditions while providing stable binding

Inventive Principle:
Principle #35Parameter changes

3Strength

If binder strength is increased to maintain electrode integrity, then electrode structural stability is improved, but ability to accommodate volume change is reduced

Engineering Contradiction:
Improvebinder strengthVSAvoidvolume change accommodation
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The binder exhibits dynamic mechanical properties that change with temperature, being rigid at low temperature for structural support and flexible at high temperature during battery operation to accommodate volume changes of active materials

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The binder composition enhances the cycle characteristics and lifespan of lithium batteries by maintaining high elastic modulus at elevated temperatures and reducing electrode expansion, thereby improving the battery's overall performance and life.

Implementation Method 1

the binder composition enhances the cycle characteristics and lifespan of lithium batteries by maintaining high elastic modulus at elevated temperatures

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Implementation Method 2

A binder composition incorporating polymethyl methacrylate particles and a binder polymer, with specific particle size and weight ratios, and optionally a silane-based coupling agent

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Data Source

PatentUS9911979B2Binder for battery, and anode and lithium battery including the same
Publication Date: 2018.03.06 SAMSUNG SDI CO LTD
  • US9911979B2 patent drawing

AI summary

A binder for a battery including polymethyl methacrylate particles and a binder polymer is disclosed. Additionally, a binder composition, and an anode and a lithium battery which include the binder are also disclosed.