Lithium-Ion Battery Anode Composition for Low End-of-Discharge Resistance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing lithium-ion secondary batteries experience an increase in anode layer resistance towards the end of discharge, leading to a decrease in reversible capacity with repeated charging and discharging.

Innovation Solution

A lithium-ion secondary battery design that includes a cathode layer, an anode layer with a specific composition of silver (Ag), tin (Sn), and lithium (Li), and a solid electrolyte layer, where the molar ratio of Sn to Ag in the anode layer is between 0.09 and 0.17, and the content of Sn is higher in the region closer to the electrolyte layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the anode layer composition is optimized for high capacity, then reversible capacity improves, but the complexity of material composition and manufacturing increases

Engineering Contradiction:
Improvereversible capacityVSAvoidanode layer composition
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent merges multiple functional elements (Sn for capacity, Ag for conductivity, Al for stability, S for electrochemical activity) into a single integrated anode layer material. This unified composite structure simplifies manufacturing compared to assembling separate functional layers, while achieving high reversible capacity through the synergistic effects of all elements working together in one material system.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively suppresses the increase in anode layer resistance at the end of discharge, maintains high reversible capacity, and improves charge/discharge efficiency.

Implementation Method 1

the cathode layer includes a cathode active material that is arranged to absorb and desorb lithium ions

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

utilizes metal lithium deposition-dissolution reactions

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Implementation Method 3

utilizes metal lithium deposition-dissolution reactions

Methodology Applied
Scientific EffectDissolution:

Data Source

PatentUS20250158105A1Lithium-ion secondary battery
Publication Date: 2025.05.15 TOYOTA JIDOSHA KK
  • US20250158105A1 patent drawing
  • US20250158105A1 patent drawing
  • US20250158105A1 patent drawing

AI summary

A lithium-ion secondary battery that utilizes metal lithium deposition-dissolution reactions includes a cathode layer, an anode layer and an electrolyte layer between the cathode layer and the anode layer, the cathode layer includes a cathode active material that is arranged to absorb and desorb lithium ions, the anode layer includes a silver (Ag) element, a tin (Sn) element, and a lithium (Li) element, and a molar ratio of the Sn element to the Ag element (Sn/Ag) contained in the anode layer is 0.09 or higher and 0.17 or lower.