Battery Assembling Device with Quick-Release Housing and Clamps
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The existing battery assembling methods for electrical vehicles are time-consuming and inconvenient due to the need for precise alignment and connection of multiple battery modules, which slows down the assembly process.
Innovation Solution
A battery assembling device featuring two brackets and an assembling unit with a quick-release housing and clamps, allowing for secure and rapid connection of battery units to form regular modules, eliminating the need for directional alignment and facilitating easy assembly and disassembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional brackets with protrusions and recesses are used to assemble battery modules, then the battery modules can be securely connected to form a cell, but the assembly process becomes time-consuming due to the need for precise alignment and rotation of protrusions in a specific direction
Solution Approach 1:
The invention divides the battery assembly into modular units with standardized interfaces. Each battery module is segmented with consistent positioning features that can be quickly aligned and connected, eliminating the need for complex rotation and precise manual alignment while maintaining secure connections.
Solution Approach 2:
The battery modules are pre-assembled with positioning protrusions and recesses already configured in the correct orientation. This preliminary preparation eliminates the need for time-consuming rotation and alignment adjustments during the final assembly process, significantly improving assembly speed while ensuring reliable connections.
2Reliability
If battery modules are assembled one by one with directional alignment requirements, then secure connections are achieved, but the process becomes inconvenient and time-consuming
Solution Approach 1:
The invention uses asymmetric positioning features where protrusions on one module fit into corresponding recesses on the adjacent module. This asymmetric design provides automatic directional guidance during assembly, making the connection process intuitive and convenient while ensuring secure and reliable connections without requiring complex alignment procedures.
3Stability of the object's composition
If multiple battery modules are connected using conventional brackets with multiple protrusions and recesses, then the cell structure is stable, but the assembly time increases significantly
Solution Approach 1:
The invention combines multiple positioning and connection functions into integrated bracket structures. The brackets incorporate both positioning protrusions and securing mechanisms in a unified design, allowing simultaneous alignment and connection of multiple battery modules in fewer steps, thereby reducing assembly time while maintaining cell structure stability.
Solution Approach 2:
The brackets are pre-configured with positioning features and connection elements in their final assembly positions. This preliminary preparation allows for rapid installation without requiring sequential adjustment and alignment of multiple components, significantly reducing assembly time while ensuring stable cell structure formation.
Data Source
AI summary
A battery assembling device has two brackets and an assembling unit. The brackets abut each other and can be securely mounted around two battery units. The assembling unit has a quick-release housing and two clamps. The quick-release housing has two electrode holes. The clamps are respectively mounted in the electrode holes and each clamp has two opposite threaded inner surfaces. The battery units can be bundled by the brackets in advance to form regular battery modules. Because the assembling unit is easily and quickly connected with the battery modules, the assembling of a cell of an electrical vehicle is greatly convenient and fast.