Battery-Aware Image Printing Control for Thermal Head Retraction

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Solution Overview

Problem

Image forming apparatuses with low battery capacity may fail to complete printing when external power is interrupted, leading to potential issues such as ink ribbon and recording paper sticking together or the ribbon being cut due to the thermal head's heat.

Innovation Solution

The apparatus includes a processor and memory to perform control processing that provides appropriate notifications when printing with external power, ensuring the thermal head can be safely retracted and preventing system shutdown by managing battery capacity and external power supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If printing is performed using external power in low battery state, then printing can be executed even with limited battery capacity, but printing may not complete if external power supply is stopped and the system may shut down causing thermal head retraction failure

Engineering Contradiction:
Improveprinting capabilityVSAvoidprinting completion reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary assessment of battery capacity before allowing printing to start. It calculates whether the battery can support the thermal head retraction operation and provides advance warning to the user if the battery capacity is insufficient, preventing the harmful situation from occurring in the first place

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors battery capacity during printing operations and provides feedback to the user through notifications. When battery capacity falls below the threshold required for safe operation, the system alerts the user to prevent system shutdown and thermal head retraction failure

Inventive Principle:
Principle #23Feedback

2Loss of energy

If system shuts down due to insufficient battery capacity, then power consumption is stopped, but thermal head cannot be retracted and ink ribbon may stick to recording paper or be cut by thermal head heat

Engineering Contradiction:
Improvepower consumptionVSAvoidmechanical damage to ink ribbon
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The system applies preliminary anti-action by preventing system shutdown through advance warning notifications. By alerting the user before battery capacity becomes insufficient, the system enables the user to take corrective action (such as connecting power or stopping printing) to prevent the harmful outcome of thermal head retraction failure and ink ribbon damage

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system provides beforehand cushioning by implementing a warning mechanism that buffers against the potential harmful effects. The notification system acts as a cushion, giving the user time to respond before the critical low-battery state causes system shutdown and subsequent mechanical damage

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures safe and complete printing operations by providing user notifications and managing power usage, preventing mechanical issues and system failures during low battery conditions.

Implementation Method 1

a heated thermal head is pressed on an ink ribbon, and ink is sublimated from solid to gas, so as to adhere to a recording paper

Methodology Applied
Scientific EffectSublimation: Sublimation

Data Source

PatentUS20250244924A1Image forming apparatus, control method of image forming apparatus, and non-transitory computer readable medium
Publication Date: 2025.07.31 CANON KK
  • US20250244924A1 patent drawing
  • US20250244924A1 patent drawing
  • US20250244924A1 patent drawing

AI summary

An image forming apparatus according to the present invention is an image forming apparatus configured to be capable of performing image printing using power of a battery or power supplied from an external device, and includes a processor, and a memory storing a program which, when executed by the processor, causes the image forming apparatus to execute control processing of performing control to perform image printing, wherein in a case of performing image printing using power supplied from the external device, in the control processing, control is performed to perform predetermined notification if power required to perform image printing on one page of recording paper does not remain in the battery.