Autonomous Battery Balancing via Management Network Bus

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Solution Overview

Problem

Conventional battery monitoring systems require additional wiring for each battery cell, which is cumbersome and inefficient, especially in battery packs with active balancing techniques, and lack autonomous balancing and communication capabilities.

Innovation Solution

A battery system with a management network connected to a communication bus that operates in balancing and communication modes, using management cells with switch elements and local control systems to autonomously balance and monitor battery conditions, and communicate with a main controller via a communication bus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional monitoring of each battery cell is implemented, then safety monitoring capability is improved, but wiring complexity and device complexity increase

Engineering Contradiction:
Improvesafety monitoring capabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The communication bus is designed to serve dual purposes: it enables both safety monitoring of individual battery cells and active balancing operations. By making the communication bus multi-functional, the patent eliminates the need for separate dedicated monitoring wiring, thereby reducing wiring complexity while maintaining comprehensive safety monitoring capability across all battery cells.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Duration of action of stationary object

If active balancing techniques are implemented, then storage capacity and life cycle are improved, but device complexity increases

Engineering Contradiction:
Improvelife cycleVSAvoiddevice complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The battery management system implements autonomous balancing where individual battery cells or modules automatically perform balancing operations on themselves based on local voltage measurements and control logic. This self-service approach eliminates the need for complex centralized control circuitry, reducing device complexity while still achieving effective active balancing to extend life cycle and storage capacity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The battery pack is divided into multiple independent battery modules, each with its own local control capability. This segmentation allows each module to perform autonomous balancing operations independently, reducing the overall system complexity by distributing control functions rather than requiring a complex centralized balancing system.

Inventive Principle:
Principle #1Segmentation

3Productivity

If autonomous balancing capability is added, then productivity and efficiency are improved, but device complexity increases

Engineering Contradiction:
Improvebalancing efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system implements dynamic balancing control where balancing operations are automatically adjusted based on real-time battery state measurements. The local control logic dynamically determines when and how to perform balancing, enabling efficient autonomous operation without requiring complex static control circuits. This dynamic approach achieves high balancing efficiency while keeping device complexity manageable through simple adaptive control logic.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11545841B2Methods and apparatus for autonomous balancing and communication in a battery system
Publication Date: 2023.01.03 SEMICON COMPONENTS IND LLC
  • US11545841B2 patent drawing
  • US11545841B2 patent drawing
  • US11545841B2 patent drawing

AI summary

An apparatus for communication and balancing in a battery system includes a battery pack connected to a management network. The management network is configured to communicate with a master controller via a communication bus. The apparatus is configured to operate in a communication mode and a balancing mode.