Battery Balancing Circuit Parasitic Resistance Compensation

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Solution Overview

Problem

Battery balancing systems face performance decline due to changes in resonant frequency and parasitic resistance, leading to inaccurate voltage measurements and potential system damage.

Innovation Solution

A battery balancing system utilizing a phase-locked loop (PLL) controller to adjust the drive frequency and account for parasitic resistances, ensuring optimal performance by matching the resonant frequency and correcting measured voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a constant drive frequency is used in battery balancing circuits, then the circuit operation is simple and stable, but the resonant frequency mismatch due to aging and environmental changes causes performance degradation

Engineering Contradiction:
Improvebattery balancing performanceVSAvoidresonant frequency adaptation
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements a phase-locked loop (PLL) controller that dynamically adjusts the drive frequency to track the resonant frequency of the battery balancing circuit. The PLL continuously monitors the circuit's resonant frequency and automatically tunes the drive frequency to match, ensuring optimal performance despite aging, temperature changes, or component variations. This dynamic adaptation resolves the contradiction by making the system flexible rather than fixed.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If parasitic resistance is present in the battery monitoring circuit, then the circuit can be implemented with standard components, but the voltage measurements become inaccurate leading to incorrect control execution

Engineering Contradiction:
Improvecell voltage measurement accuracyVSAvoidparasitic resistance effect
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent employs a feedback mechanism where the measured cell voltage is used to compensate for the voltage drop across parasitic resistance. The system measures the current flowing through the monitoring circuit and calculates the voltage drop caused by parasitic resistance, then adds this compensation to the measured voltage to obtain the accurate cell voltage. This feedback-based compensation resolves the measurement accuracy issue without requiring special low-resistance components.

Inventive Principle:
Principle #23Feedback

3Duration of action of stationary object

If the resonant frequency of the battery balancing circuit changes due to aging and environmental factors, then the circuit components are durable and simple, but the drive frequency no longer matches causing performance decline

Engineering Contradiction:
Improvecircuit operational lifespanVSAvoidbalancing circuit performance
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent implements a self-tuning capability where the battery balancing circuit automatically adjusts its own drive frequency to match its resonant frequency. The phase-locked loop controller continuously monitors the circuit's response and self-adjusts the driving frequency without external intervention. This self-service mechanism ensures that the circuit maintains optimal performance throughout its operational lifespan despite aging or environmental changes.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maintains optimal battery balancing performance by dynamically adjusting to changes in resonant frequency and parasitic resistances, ensuring accurate voltage measurements and preventing system damage.

Implementation Method 1

the resonant frequency of the circuit no longer matches the original frequency as the circuit is used

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

parasitic resistance that adversely affects the accuracy of cell voltages monitored by a microprocessor

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS7786701B2Compensation for parasitic resistance in battery monitoring
Publication Date: 2010.08.31 FRONTGRADE TECH INC
  • US7786701B2 patent drawing
  • US7786701B2 patent drawing
  • US7786701B2 patent drawing

AI summary

A system for balancing charge between a plurality of storage battery cells within a storage battery. The battery balancing system may sense changes, possibly caused by environmental influences, in the overall resonant frequency of charge balancing circuits contained within the battery balancing system and compensate for the change in resonant frequency. Further, the system may correct battery cell voltages monitored by a controller that may include errors due to intrinsic circuit problems, such as parasitic voltage, to reflect an actual voltage of a battery cell.