Battery Bank Safety Cleaning for Sulfur Dioxide Gas Neutralization

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Solution Overview

Problem

In the event of mechanical, electrical, or thermal defects in lithium-ion batteries with sulfur dioxide-based electrolytes, there is a risk of electrolyte leakage and contamination of the surroundings with gaseous electrolyte components.

Innovation Solution

A battery bank with a safety device that includes a cleaning device with a liquid additive to neutralize or bind gaseous electrolyte components based on sulfur dioxide, preventing their passage into the surroundings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium-ion batteries with sulfur dioxide-based electrolytes are used to achieve higher energy and voltage, then energy density and power output are improved, but the risk of electrolyte leakage and environmental contamination increases in case of defects

Engineering Contradiction:
Improveenergy densityVSAvoidelectrolyte leakage risk
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

A safety device is introduced as an intermediary component between the battery cells and the external environment. This device includes a cleaning unit with liquid additive that neutralizes gaseous electrolyte components, preventing direct contact between leaked electrolyte and the surroundings. The safety device acts as a protective barrier that allows high-energy sulfur dioxide-based electrolytes to be used while mitigating their harmful effects upon leakage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If sulfur dioxide-based electrolyte is used to ensure stable operation at high voltages, then voltage window stability is improved, but gaseous electrolyte components can contaminate the surroundings upon cell defect

Engineering Contradiction:
Improvevoltage window stabilityVSAvoidgaseous electrolyte contamination
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The safety device contains a cleaning unit that converts the harmful gaseous electrolyte components into beneficial neutralized substances. The liquid additive chemically reacts with gaseous sulfur dioxide and other electrolyte components, transforming them from harmful contaminants into harmless or less harmful substances that can be safely vented or contained, thus converting the hazard into a controlled process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Power

If battery bank operates with high-voltage lithium-ion cells for electric drive applications, then power output and efficiency are improved, but mechanical, electrical, or thermal defects can cause electrolyte release into the environment

Engineering Contradiction:
Improvepower outputVSAvoidenvironmental safety
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The safety device is pre-installed and pre-configured within the battery bank system before any defects occur. The cleaning unit is filled with liquid additive and positioned to immediately intercept and neutralize gaseous electrolyte components upon release. This prior preparation ensures that when mechanical, electrical, or thermal defects occur during high-power operation, the protective mechanism is already in place to prevent environmental contamination.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The safety device effectively neutralizes or binds sulfur dioxide gas, preventing environmental contamination and ensuring the safe operation of the battery bank even in the event of cell defects.

Implementation Method 1

a cleaning device (12) having a liquid additive (8) to neutralize or bind gaseous electrolyte components based on sulfur dioxide

Methodology Applied
Scientific EffectNeutralization: Chemical Bonding

Data Source

PatentUS20250030071A1Battery Bank With a Safety Device and Method for Triggering the Safety Device
Publication Date: 2025.01.23 BAYERISCHE MOTOREN WERKE AG
  • US20250030071A1 patent drawing
  • US20250030071A1 patent drawing
  • US20250030071A1 patent drawing

AI summary

A battery bank includes a bank housing and at least one battery cell arranged in an interior of the bank housing. Each battery cell contains a sulfur-dioxide-based electrolyte. The battery bank has a safety device including a cleaning device with a fluid additive for neutralizing gaseous sulfur-dioxide-based electrolyte components.